Industrial Assessment Centers
Assessment #CO0583
| Assessment Year | 2006 |
|---|---|
| SIC | 3411 |
| SIC Description | Metal Cans |
| NAICS | 332431 |
| NAICS Description | Metal Can Manufacturing |
| Principal Product | Aluminum beverage cans |
| Sales | $ 23,000,000 |
| # of Employees | 115 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 1,800,000,000 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | CO |
| Yearly Energy Cost | $ 2,724,034 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
33,777,524 kWh | $ 1,034,240 | $ 0.031 /kWh |
- Demand Charge |
49,508 kW | $ 694,102 | $ 14.02 /kW |
- Electricity Fees |
- | $ 1,589 | - |
Natural Gas |
137,213 MMBtu | $ 994,103 | $ 7.24 /MMBtu |
TOTAL ENERGY |
483,433 MMBtu | $ 2,724,034 | $ 5.63 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
3,986,674 kWh 212,224 kWh |
$ 185,535 $ 9,875 |
17.94 % 0.95 % |
$ 0.031 /kWh |
- Demand Charge |
5,766 kW 281 kW |
$ 77,135 $ 3,755 |
11.11 % 0.54 % |
$ 14.02 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
698 MMBtu 698 MMBtu |
$ 5,120 $ 5,120 |
0.52 % 0.52 % |
$ 7.24 /MMBtu |
TOTAL ENERGY |
41,563 MMBtu 2,874 MMBtu |
$ 267,790 $ 18,750 |
9.83 % 0.69 % |
$ 5.63 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT | 2.3417 | N | $ 703,800 | $ 213,730 | 3.29 | ||||||||||||||||||||||||||||
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| 02 | view details |
REDUCE DEFECTS BY REDUCING PRODUCT TIPPING | 4.1230 | I | $ 1,420 | $ 31,500 | 0.05 | ||||||||||||||||||||||||||||
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| 03 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 4,920 | $ 5,120 | 0.96 | ||||||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 200 | $ 1,990 | 0.10 | ||||||||||||||||||||||||||||
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| 05 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 165 | $ 480 | 0.34 | ||||||||||||||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 37,470 | $ 34,970 | 1.07 | ||||||||||||||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 9,510 | $ 9,400 | 1.01 | ||||||||||||||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 2,380 | $ 3,800 | 0.63 | ||||||||||||||||||||||||||||
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| 09 | view details |
USE SOLAR HEAT TO MAKE ELECTRICTY | 2.9114 | N | $ 18,370 | $ 1,450 | 12.67 | ||||||||||||||||||||||||||||
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