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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #CO0572


Assessment Year 2005
SIC 3728
SIC Description Aircraft Parts And Equipment, Nec
NAICS 336413
NAICS Description Other Aircraft Parts and Auxiliary Equipment Manufacturing
Principal Product Aircraft
Sales $ 9,100,000
# of Employees 400
Plant Area (Sq.Ft.) 90,000
Annual Production 7 Pieces
Production Hrs. Annual 6,916
Location (State) NM
Yearly Energy Cost $ 136,313

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 1,752,960 kWh $ 115,357 $ 0.066 /kWh

- Demand Charge

 3,540 kW $ 11,817 $ 3.34 /kW

- Electricity Fees

 - $ 2,392 -

Natural Gas

 775 MMBtu $ 6,747 $ 8.71 /MMBtu

TOTAL ENERGY

 18,743 MMBtu $ 136,313 $ 7.27 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 285,500 kWh
0 kWh		 $ 11,630
$ 0		 10.08 %
0.00 %		 $ 0.066 /kWh

- Demand Charge

 436 kW
0 kW		 $ 1,810
$ 0		 15.32 %
0.00 %		 $ 3.34 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 556 MMBtu
0 MMBtu		 $ 4,470
$ 0		 66.25 %
0.00 %		 $ 8.71 /MMBtu

TOTAL ENERGY

 3,482 MMBtu
0 MMBtu		 $ 17,910
$ 0		 13.14 %
0.00 %		 $ 7.27 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 INSTALL SKYLIGHTS 2.7145 N $ 40,800 $ 9,660 4.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 175,500 kWh $ 7,150 $ 0.066 /kWh

- Demand Charge

 367 kW $ 1,530 $ 3.34 /kW

TOTAL ENERGY

 1,799 MMBtu $ 8,680 -

Personnel Changes

 - $ 870 -

Ancillary Material Cost

 - $ 110 -

TOTAL PRODUCTON

 - $ 980 -
02 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 7,700 $ 3,460 2.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 68,500 kWh $ 2,790 $ 0.066 /kWh

- Demand Charge

 94 kW $ 390 $ 3.34 /kW

TOTAL ENERGY

 702 MMBtu $ 3,180 -

Personnel Changes

 - $ 140 -

Ancillary Material Cost

 - $ 140 -

TOTAL PRODUCTON

 - $ 280 -
03 view
details		 USE SOLAR HEAT TO HEAT MAKE-UP AIR 2.9111 N $ 30,770 $ 2,480 12.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 -7,600 kWh $ -310 $ 0.066 /kWh

- Demand Charge

 -18 kW $ -80 $ 3.34 /kW

Natural Gas

 357 MMBtu $ 2,870 $ 8.71 /MMBtu

TOTAL ENERGY

 279 MMBtu $ 2,480 -
04 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 N $ 7,570 $ 2,420 3.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 40,200 kWh $ 1,640 $ 0.066 /kWh

TOTAL ENERGY

 412 MMBtu $ 1,640 -

Personnel Changes

 - $ 80 -

Ancillary Material Cost

 - $ 700 -

TOTAL PRODUCTON

 - $ 780 -
05 view
details		 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 1,000 $ 1,370 0.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 -4,900 kWh $ -200 $ 0.066 /kWh

- Demand Charge

 -7 kW $ -30 $ 3.34 /kW

Natural Gas

 199 MMBtu $ 1,600 $ 8.71 /MMBtu

TOTAL ENERGY

 149 MMBtu $ 1,370 -
06 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,760 $ 560 3.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 13,800 kWh $ 560 $ 0.066 /kWh

TOTAL ENERGY

 141 MMBtu $ 560 -