Industrial Assessment Centers

Assessment #CO0570


Assessment Year 2005
SIC 3672
SIC Description Printed Circuit Boards
NAICS 334412
NAICS Description Bare Printed Circuit Board Manufacturing
Principal Product Printed circuir boards
Sales $ 15,000,000
# of Employees 125
Plant Area (Sq.Ft.) 31,000
Annual Production 13,000 Pieces
Production Hrs. Annual 6,032
Location (State) CO
Yearly Energy Cost $ 241,457

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,510,778 kWh $ 112,393 $ 0.032 /kWh

- Demand Charge

7,842 kW $ 106,115 $ 13.53 /kW

- Electricity Fees

- $ 203 -

Natural Gas

2,790 MMBtu $ 22,746 $ 8.15 /MMBtu

TOTAL ENERGY

38,775 MMBtu $ 241,457 $ 6.23 /MMBtu

Water Disposal

7,800,000 Gal $ 18,060 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

123,516 kWh
77,616 kWh
$ 4,070
$ 2,560
3.62 %
2.28 %
$ 0.032 /kWh

- Demand Charge

274 kW
129 kW
$ 3,920
$ 1,850
3.69 %
1.74 %
$ 13.53 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,086 MMBtu
0 MMBtu
$ 8,230
$ 0
36.18 %
0.00 %
$ 8.15 /MMBtu

TOTAL ENERGY

2,352 MMBtu
796 MMBtu
$ 16,220
$ 4,410
6.72 %
1.83 %
$ 6.23 /MMBtu

Water Disposal

271,500 Gal
0 Gal
$ 630
$ 0
3.49 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 210 $ 1,270 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,200 kWh $ 800 $ 0.032 /kWh

- Demand Charge

33 kW $ 470 $ 13.53 /kW

TOTAL ENERGY

248 MMBtu $ 1,270 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 420 $ 280 1.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,616 kWh $ 150 $ 0.032 /kWh

- Demand Charge

9 kW $ 130 $ 13.53 /kW

TOTAL ENERGY

47 MMBtu $ 280 -
03 view
details
USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE 3.4156 N $ 1,990 $ 1,090 1.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

271,500 Gal $ 630 $ 0 /Gal

TOTAL WASTE

- $ 630 -

Water Consumption

- $ 460 -

TOTAL PRODUCTON

- $ 460 -
04 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 1,310 $ 850 1.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,800 kWh $ 420 $ 0.032 /kWh

- Demand Charge

30 kW $ 430 $ 13.53 /kW

TOTAL ENERGY

131 MMBtu $ 850 -
05 view
details
UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING 2.2711 I $ 340 $ 680 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,800 kWh $ 420 $ 0.032 /kWh

- Demand Charge

18 kW $ 260 $ 13.53 /kW

TOTAL ENERGY

131 MMBtu $ 680 -
06 view
details
USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR 2.2426 N $ 8,110 $ 7,880 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-5,600 kWh $ -190 $ 0.032 /kWh

- Demand Charge

-11 kW $ -160 $ 13.53 /kW

Natural Gas

1,086 MMBtu $ 8,230 $ 8.15 /MMBtu

TOTAL ENERGY

1,029 MMBtu $ 7,880 -
07 view
details
INSTALL SKYLIGHTS 2.7145 N $ 19,200 $ 3,180 6.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,700 kWh $ 1,280 $ 0.032 /kWh

- Demand Charge

126 kW $ 1,800 $ 13.53 /kW

TOTAL ENERGY

397 MMBtu $ 3,080 -

Personnel Changes

- $ -10 -

Ancillary Material Cost

- $ 110 -

TOTAL PRODUCTON

- $ 100 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 5,110 $ 2,070 2.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,900 kWh $ 1,050 $ 0.032 /kWh

- Demand Charge

63 kW $ 900 $ 13.53 /kW

TOTAL ENERGY

327 MMBtu $ 1,950 -

Personnel Changes

- $ 70 -

Ancillary Material Cost

- $ 50 -

TOTAL PRODUCTON

- $ 120 -
09 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,210 $ 610 1.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,100 kWh $ 140 $ 0.032 /kWh

- Demand Charge

6 kW $ 90 $ 13.53 /kW

TOTAL ENERGY

42 MMBtu $ 230 -

Personnel Changes

- $ 220 -

Ancillary Material Cost

- $ 160 -

TOTAL PRODUCTON

- $ 380 -