Industrial Assessment Centers
Assessment #CO0560
| Assessment Year | 2004 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | 339113 |
| NAICS Description | Surgical Appliance and Supplies Manufacturing |
| Principal Product | Injection Molded Medical Products |
| Sales | $ 25,000,000 |
| # of Employees | 190 |
| Plant Area (Sq.Ft.) | 71,190 |
| Annual Production | 24,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | CO |
| Yearly Energy Cost | $ 833,764 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
17,146,886 kWh | $ 491,216 | $ 0.029 /kWh |
- Demand Charge |
28,459 kW | $ 311,329 | $ 10.94 /kW |
- Electricity Fees |
- | $ -1,275 | - |
Natural Gas |
4,503 MMBtu | $ 32,494 | $ 7.22 /MMBtu |
TOTAL ENERGY |
180,259 MMBtu | $ 833,764 | $ 4.63 /MMBtu |
Other Liquid (haz) |
7,200 Gal | $ 7,270 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
592,813 kWh 331,313 kWh |
$ 17,008 $ 9,508 |
3.46 % 1.94 % |
$ 0.029 /kWh |
- Demand Charge |
852 kW 400 kW |
$ 9,466 $ 4,446 |
3.04 % 1.43 % |
$ 10.94 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,106 MMBtu 0 MMBtu |
$ 7,150 $ 0 |
22.00 % 0.00 % |
$ 7.22 /MMBtu |
TOTAL ENERGY |
7,183 MMBtu 3,396 MMBtu |
$ 33,624 $ 13,954 |
4.03 % 1.67 % |
$ 4.63 /MMBtu |
Other Liquid (haz) |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 130 | $ 8,230 | 0.02 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 17,400 | $ 5,190 | 3.35 | ||||||||||||||||||||||||||||
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| 03 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 944 | $ 654 | 1.44 | ||||||||||||||||||||||||||||
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| 04 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 0 | $ 2,210 | 0.00 | ||||||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 160 | $ 1,520 | 0.11 | ||||||||||||||||||||||||||||
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| 06 | view details |
UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING | 2.2711 | N | $ 800 | $ 990 | 0.81 | ||||||||||||||||||||||||||||
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| 07 | view details |
USE A RECYCLED RAW MATERIAL | 3.1174 | N | $ 0 | $ 650 | 0.00 | ||||||||||||||||||||||||||||
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| 08 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 0 | $ 530 | 0.00 | ||||||||||||||||||||||||||||
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| 09 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 10,610 | $ 6,800 | 1.56 | ||||||||||||||||||||||||||||
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| 10 | view details |
INSTALL SKYLIGHTS | 2.7145 | N | $ 30,000 | $ 4,950 | 6.06 | ||||||||||||||||||||||||||||
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| 11 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 15,681 | $ 3,390 | 4.63 | ||||||||||||||||||||||||||||
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| 12 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 1,180 | $ 370 | 3.19 | ||||||||||||||||||||||||||||
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