Industrial Assessment Centers

Assessment #CO0559


Assessment Year 2004
SIC 2024
SIC Description Ice Cream And Frozen Desserts
NAICS 311520
NAICS Description Ice Cream and Frozen Dessert Manufacturing
Principal Product Ice cream
Sales $ 6,000,000
# of Employees 67
Plant Area (Sq.Ft.) 58,600
Annual Production 8,000 Thousand Gallons
Production Hrs. Annual 7,488
Location (State) CO
Yearly Energy Cost $ 570,098

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,531,807 kWh $ 243,876 $ 0.029 /kWh

- Demand Charge

36,865 kW $ 271,377 $ 7.36 /kW

- Electricity Fees

- $ 5,035 -

Natural Gas

8,829 MMBtu $ 49,810 $ 5.64 /MMBtu

TOTAL ENERGY

96,280 MMBtu $ 570,098 $ 5.92 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

231,293 kWh
219,093 kWh
$ 6,610
$ 6,260
2.71 %
2.57 %
$ 0.029 /kWh

- Demand Charge

843 kW
803 kW
$ 6,279
$ 5,979
2.31 %
2.20 %
$ 7.36 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

128 MMBtu
128 MMBtu
$ 710
$ 710
1.43 %
1.43 %
$ 5.64 /MMBtu

TOTAL ENERGY

2,499 MMBtu
2,374 MMBtu
$ 13,599
$ 12,949
2.39 %
2.27 %
$ 5.92 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 440 $ 7,070 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

144,400 kWh $ 4,120 $ 0.029 /kWh

- Demand Charge

396 kW $ 2,950 $ 7.36 /kW

TOTAL ENERGY

1,480 MMBtu $ 7,070 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 416 $ 355 1.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,878 kWh $ 168 $ 0.029 /kWh

- Demand Charge

25 kW $ 187 $ 7.36 /kW

TOTAL ENERGY

60 MMBtu $ 355 -
03 view
details
USE DEMAND CONTROLLER OR LOAD SHEDDER 2.3191 I $ 740 $ 1,190 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

160 kW $ 1,190 $ 7.36 /kW

TOTAL ENERGY

0 MMBtu $ 1,190 -
04 view
details
UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING 2.2711 I $ 810 $ 1,180 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,300 kWh $ 640 $ 0.029 /kWh

- Demand Charge

72 kW $ 540 $ 7.36 /kW

TOTAL ENERGY

229 MMBtu $ 1,180 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 1,790 $ 710 2.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

128 MMBtu $ 710 $ 5.64 /MMBtu

TOTAL ENERGY

128 MMBtu $ 710 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 2,260 $ 1,760 1.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,500 kWh $ 960 $ 0.029 /kWh

- Demand Charge

108 kW $ 800 $ 7.36 /kW

TOTAL ENERGY

343 MMBtu $ 1,760 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 292 $ 572 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,015 kWh $ 372 $ 0.029 /kWh

- Demand Charge

42 kW $ 312 $ 7.36 /kW

TOTAL ENERGY

133 MMBtu $ 684 -

Ancillary Material Cost

- $ -112 -

TOTAL PRODUCTON

- $ -112 -
08 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 4,550 $ 650 7.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,200 kWh $ 350 $ 0.029 /kWh

- Demand Charge

40 kW $ 300 $ 7.36 /kW

TOTAL ENERGY

125 MMBtu $ 650 -