Industrial Assessment Centers

Assessment #CO0551


Assessment Year 2004
SIC 3728
SIC Description Aircraft Parts And Equipment, Nec
NAICS 336413
NAICS Description Other Aircraft Parts and Auxiliary Equipment Manufacturing
Principal Product Aircraft fuselage
Sales $ 4,000,000
# of Employees 300
Plant Area (Sq.Ft.) 52,000
Annual Production 6 Pieces
Production Hrs. Annual 2,808
Location (State) NM
Yearly Energy Cost $ 113,930

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,387,800 kWh $ 96,901 $ 0.070 /kWh

- Demand Charge

2,868 kW $ 9,785 $ 3.41 /kW

- Electricity Fees

- $ 2,062 -

Natural Gas

667 MMBtu $ 5,182 $ 7.77 /MMBtu

TOTAL ENERGY

14,892 MMBtu $ 113,930 $ 7.65 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

150,700 kWh
21,700 kWh
$ 11,900
$ 1,770
12.28 %
1.83 %
$ 0.070 /kWh

- Demand Charge

448 kW
93 kW
$ 1,810
$ 370
18.50 %
3.78 %
$ 3.41 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

176 MMBtu
0 MMBtu
$ 1,340
$ 0
25.86 %
0.00 %
$ 7.77 /MMBtu

TOTAL ENERGY

1,721 MMBtu
222 MMBtu
$ 15,050
$ 2,140
13.21 %
1.88 %
$ 7.65 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 4,280 $ 1,340 3.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

176 MMBtu $ 1,340 $ 7.77 /MMBtu

TOTAL ENERGY

176 MMBtu $ 1,340 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 60 $ 1,230 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,500 kWh $ 1,020 $ 0.070 /kWh

- Demand Charge

53 kW $ 210 $ 3.41 /kW

TOTAL ENERGY

128 MMBtu $ 1,230 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 320 $ 910 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,200 kWh $ 750 $ 0.070 /kWh

- Demand Charge

40 kW $ 160 $ 3.41 /kW

TOTAL ENERGY

94 MMBtu $ 910 -
04 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 750 $ 190 3.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,400 kWh $ 170 $ 0.070 /kWh

- Demand Charge

5 kW $ 20 $ 3.41 /kW

TOTAL ENERGY

25 MMBtu $ 190 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 13,550 $ 11,300 1.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

118,200 kWh $ 9,310 $ 0.070 /kWh

- Demand Charge

350 kW $ 1,420 $ 3.41 /kW

TOTAL ENERGY

1,212 MMBtu $ 10,730 -

Ancillary Material Cost

- $ 570 -

TOTAL PRODUCTON

- $ 570 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 300 $ 510 0.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,700 kWh $ 510 $ 0.070 /kWh

TOTAL ENERGY

58 MMBtu $ 510 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 390 $ 140 2.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,700 kWh $ 140 $ 0.070 /kWh

TOTAL ENERGY

28 MMBtu $ 140 -