Industrial Assessment Centers
Assessment #CO0547
| Assessment Year | 2004 |
|---|---|
| SIC | 3499 |
| SIC Description | Fabricated Metal Products, Nec |
| NAICS | 332999 |
| NAICS Description | All Other Miscellaneous Fabricated Metal Product Manufacturing |
| Principal Product | Contract fabricated metal parts |
| Sales | $ 11,500,000 |
| # of Employees | 50 |
| Plant Area (Sq.Ft.) | 103,100 |
| Annual Production | 200 Pieces |
| Production Hrs. Annual | 5,096 |
| Location (State) | CO |
| Yearly Energy Cost | $ 187,427 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,970,185 kWh | $ 52,752 | $ 0.027 /kWh |
- Demand Charge |
5,599 kW | $ 74,260 | $ 13.26 /kW |
- Electricity Fees |
- | $ 1,500 | - |
Natural Gas |
9,694 MMBtu | $ 58,915 | $ 6.08 /MMBtu |
TOTAL ENERGY |
29,888 MMBtu | $ 187,427 | $ 6.27 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
146,300 kWh 168,400 kWh |
$ 3,860 $ 4,440 |
7.32 % 8.42 % |
$ 0.027 /kWh |
- Demand Charge |
264 kW 294 kW |
$ 3,490 $ 3,890 |
4.70 % 5.24 % |
$ 13.26 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,174 MMBtu 0 MMBtu |
$ 14,930 $ 0 |
25.34 % 0.00 % |
$ 6.08 /MMBtu |
TOTAL ENERGY |
3,674 MMBtu 1,726 MMBtu |
$ 22,280 $ 8,330 |
11.89 % 4.44 % |
$ 6.27 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,790 | $ 4,630 | 0.39 | ||||||||||||||||||||
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| 02 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 4,680 | $ 3,590 | 1.30 | ||||||||||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 570 | $ 2,360 | 0.24 | ||||||||||||||||||||
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| 04 | view details |
COVER OPEN TANKS WITH FLOATING INSULATION | 2.2513 | I | $ 750 | $ 1,200 | 0.63 | ||||||||||||||||||||
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| 05 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 240 | $ 880 | 0.27 | ||||||||||||||||||||
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| 06 | view details |
UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING | 2.2711 | I | $ 420 | $ 300 | 1.40 | ||||||||||||||||||||
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| 07 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 27,720 | $ 9,320 | 2.97 | ||||||||||||||||||||
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