Industrial Assessment Centers

Assessment #CO0541


Assessment Year 2004
SIC 2752
SIC Description Commercial Printing, Lithographic
NAICS 323110
NAICS Description Commercial Lithographic Printing
Principal Product Commercial lithographic printing
Sales $ 8,500,000
# of Employees 91
Plant Area (Sq.Ft.) 84,000
Annual Production 4,400,000 Pounds
Production Hrs. Annual 4,420
Location (State) CO
Yearly Energy Cost $ 157,266

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,462,711 kWh $ 42,209 $ 0.029 /kWh

- Demand Charge

102,523 kW $ 81,474 $ 0.79 /kW

- Electricity Fees

- $ 1,800 -

Natural Gas

5,594 MMBtu $ 31,783 $ 5.68 /MMBtu

TOTAL ENERGY

20,587 MMBtu $ 157,266 $ 7.64 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

140,400 kWh
0 kWh
$ 4,070
$ 0
9.64 %
0.00 %
$ 0.029 /kWh

- Demand Charge

833 kW
0 kW
$ 6,600
$ 0
8.10 %
0.00 %
$ 0.79 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.68 /MMBtu

TOTAL ENERGY

1,439 MMBtu
0 MMBtu
$ 10,670
$ 0
6.78 %
0.00 %
$ 7.64 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 580 $ 4,090 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,700 kWh $ 1,700 $ 0.029 /kWh

- Demand Charge

330 kW $ 2,390 $ 0.79 /kW

TOTAL ENERGY

622 MMBtu $ 4,090 -
02 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 560 $ 1,070 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

180 kW $ 1,070 $ 0.79 /kW

TOTAL ENERGY

0 MMBtu $ 1,070 -
03 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 350 $ 810 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,800 kWh $ 470 $ 0.029 /kWh

- Demand Charge

46 kW $ 340 $ 0.79 /kW

TOTAL ENERGY

172 MMBtu $ 810 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 310 $ 380 0.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,600 kWh $ 160 $ 0.029 /kWh

- Demand Charge

30 kW $ 220 $ 0.79 /kW

TOTAL ENERGY

57 MMBtu $ 380 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 8,550 $ 2,670 3.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,600 kWh $ 1,380 $ 0.029 /kWh

- Demand Charge

121 kW $ 1,670 $ 0.79 /kW

TOTAL ENERGY

457 MMBtu $ 3,050 -

Ancillary Material Cost

- $ -380 -

TOTAL PRODUCTON

- $ -380 -
06 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 510 $ 740 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,500 kWh $ 330 $ 0.029 /kWh

- Demand Charge

46 kW $ 330 $ 0.79 /kW

TOTAL ENERGY

118 MMBtu $ 660 -

Personnel Changes

- $ 60 -

Ancillary Material Cost

- $ 20 -

TOTAL PRODUCTON

- $ 80 -
07 view
details
REMOVE UNNEEDED SERVICE LINES TO ELIMINATE POTENTIAL LEAKS 2.6123 N $ 30 $ 610 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,200 kWh $ 30 $ 0.029 /kWh

- Demand Charge

80 kW $ 580 $ 0.79 /kW

TOTAL ENERGY

12 MMBtu $ 610 -