Industrial Assessment Centers

Assessment #CO0525


Assessment Year 2003
SIC 2421
SIC Description Sawmills And Planing Mills, General
NAICS 321912
NAICS Description Cut Stock, Resawing Lumber, and Planing
Principal Product Lumber
Sales $ 15,500,000
# of Employees 100
Plant Area (Sq.Ft.) 56,500
Annual Production 56,261,000 Thousand Feet
Production Hrs. Annual 4,420
Location (State) SD
Yearly Energy Cost $ 659,288

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

11,256,995 kWh $ 479,990 $ 0.043 /kWh

- Demand Charge

29,775 kW $ 178,050 $ 5.98 /kW

- Electricity Fees

- $ 1,248 -

Wood

867,240 MMBtu $ 0 $ 0.00 /MMBtu

TOTAL ENERGY

982,624 MMBtu $ 659,288 $ 0.67 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,562,765 kWh
1,276,865 kWh
$ 64,850
$ 52,990
13.51 %
11.04 %
$ 0.043 /kWh

- Demand Charge

1,824 kW
1,400 kW
$ 10,902
$ 8,362
6.12 %
4.70 %
$ 5.98 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Wood

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 0.00 /MMBtu

TOTAL ENERGY

16,017 MMBtu
13,086 MMBtu
$ 75,752
$ 61,352
11.49 %
9.31 %
$ 0.67 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,920 $ 26,130 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

526,100 kWh $ 21,830 $ 0.043 /kWh

- Demand Charge

721 kW $ 4,300 $ 5.98 /kW

TOTAL ENERGY

5,393 MMBtu $ 26,130 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 8,136 $ 5,159 1.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

85,980 kWh $ 3,567 $ 0.043 /kWh

- Demand Charge

266 kW $ 1,592 $ 5.98 /kW

TOTAL ENERGY

879 MMBtu $ 5,159 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 16,560 $ 15,150 1.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

266,800 kWh $ 11,070 $ 0.043 /kWh

- Demand Charge

365 kW $ 2,180 $ 5.98 /kW

TOTAL ENERGY

2,735 MMBtu $ 13,250 -

Ancillary Material Cost

- $ 1,900 -

TOTAL PRODUCTON

- $ 1,900 -
04 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 0 $ 14,910 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

359,400 kWh $ 14,910 $ 0.043 /kWh

TOTAL ENERGY

3,684 MMBtu $ 14,910 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 8,431 $ 9,183 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

193,423 kWh $ 8,032 $ 0.043 /kWh

- Demand Charge

258 kW $ 1,541 $ 5.98 /kW

TOTAL ENERGY

1,983 MMBtu $ 9,573 -

Ancillary Material Cost

- $ -390 -

TOTAL PRODUCTON

- $ -390 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 4,972 $ 5,860 0.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

85,289 kWh $ 3,544 $ 0.043 /kWh

- Demand Charge

118 kW $ 707 $ 5.98 /kW

TOTAL ENERGY

874 MMBtu $ 4,251 -

Ancillary Material Cost

- $ 1,609 -

TOTAL PRODUCTON

- $ 1,609 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 3,540 $ 1,150 3.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,100 kWh $ 790 $ 0.043 /kWh

- Demand Charge

59 kW $ 360 $ 5.98 /kW

TOTAL ENERGY

196 MMBtu $ 1,150 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,126 $ 1,092 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,673 kWh $ 1,107 $ 0.043 /kWh

- Demand Charge

37 kW $ 222 $ 5.98 /kW

TOTAL ENERGY

273 MMBtu $ 1,329 -

Ancillary Material Cost

- $ -237 -

TOTAL PRODUCTON

- $ -237 -