Industrial Assessment Centers

Assessment #CO0496


Assessment Year 2001
SIC 2522
SIC Description Office Furniture, Except Wood
NAICS
NAICS Description
Principal Product metal furniture
Sales $ 29,000,000
# of Employees 149
Plant Area (Sq.Ft.) 90,000
Annual Production 800,000,000 Pounds
Production Hrs. Annual 4,420
Location (State) CO
Yearly Energy Cost $ 244,956

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,958,785 kWh $ 47,711 $ 0.016 /kWh

- Demand Charge

6,281 kW $ 82,073 $ 13.07 /kW

- Electricity Fees

- $ 192 -

Natural Gas

19,471 MMBtu $ 114,980 $ 5.91 /MMBtu

TOTAL ENERGY

49,799 MMBtu $ 244,956 $ 4.92 /MMBtu

Water Disposal

4,586,000 Gal $ 23,178 $ 0 /Gal

Solid Waste (non-haz)

590,000 lbs $ 7,545 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

131,600 kWh
0 kWh
$ 2,120
$ 0
4.44 %
0.00 %
$ 0.016 /kWh

- Demand Charge

919 kW
0 kW
$ 11,960
$ 0
14.57 %
0.00 %
$ 13.07 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

491 MMBtu
0 MMBtu
$ 2,560
$ 0
2.23 %
0.00 %
$ 5.91 /MMBtu

TOTAL ENERGY

1,840 MMBtu
0 MMBtu
$ 16,640
$ 0
6.79 %
0.00 %
$ 4.92 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

50,350 lbs
0 lbs
$ 640
$ 0
8.48 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE DEMAND CONTROLLER OR LOAD SHEDDER 2.3191 N $ 12,000 $ 8,120 1.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

624 kW $ 8,120 $ 13.07 /kW

TOTAL ENERGY

0 MMBtu $ 8,120 -
02 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 5,260 $ 2,560 2.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

491 MMBtu $ 2,560 $ 5.91 /MMBtu

TOTAL ENERGY

491 MMBtu $ 2,560 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 220 $ 1,240 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,500 kWh $ 960 $ 0.016 /kWh

- Demand Charge

82 kW $ 1,060 $ 13.07 /kW

TOTAL ENERGY

610 MMBtu $ 2,020 -

Personnel Changes

- $ -780 -

TOTAL PRODUCTON

- $ -780 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 0 $ 190 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,100 kWh $ 1,160 $ 0.016 /kWh

- Demand Charge

213 kW $ 2,780 $ 13.07 /kW

TOTAL ENERGY

739 MMBtu $ 3,940 -

Personnel Changes

- $ -1,530 -

Ancillary Material Cost

- $ -2,220 -

TOTAL PRODUCTON

- $ -3,750 -
05 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 20,000 $ 104,330 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

26,000 lbs $ 330 $ 0 /lbs

TOTAL WASTE

- $ 330 -

Ancillary Material Cost

- $ 104,000 -

TOTAL PRODUCTON

- $ 104,000 -
06 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 N $ 3,360 $ 68,550 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

24,350 lbs $ 310 $ 0 /lbs

TOTAL WASTE

- $ 310 -

Ancillary Material Cost

- $ 68,240 -

TOTAL PRODUCTON

- $ 68,240 -
07 view
details
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL 4.3220 N $ 0 $ 12,610 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 12,610 -

TOTAL PRODUCTON

- $ 12,610 -