Industrial Assessment Centers
Assessment #CO0407
| Assessment Year | 1998 |
|---|---|
| SIC | 2515 |
| SIC Description | Mattresses And Bedsprings |
| NAICS | |
| NAICS Description | |
| Principal Product | innerspring & boxspring mattresses |
| Sales | $ 25,000,000 |
| # of Employees | 130 |
| Plant Area (Sq.Ft.) | 71,000 |
| Annual Production | 625,000 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | CO |
| Yearly Energy Cost | $ 201,470 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,222,157 kWh | $ 82,808 | $ 0.026 /kWh |
- Demand Charge |
12,705 kW | $ 55,863 | $ 4.40 /kW |
- Electricity Fees |
- | $ 4,404 | - |
Natural Gas |
17,040 MMBtu | $ 58,395 | $ 3.43 /MMBtu |
TOTAL ENERGY |
50,067 MMBtu | $ 201,470 | $ 4.02 /MMBtu |
Other Liquid (haz) |
220 Gal | $ 2,820 | $ 0 /Gal |
Solid Waste (non-haz) |
2,181,460 lbs | $ 10,400 | $ 0 /lbs |
Solid Waste (haz) |
70 lbs | $ 0 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
61,547 kWh 67,409 kWh |
$ 1,820 $ 1,990 |
2.20 % 2.40 % |
$ 0.026 /kWh |
- Demand Charge |
881 kW 92 kW |
$ 6,870 $ 720 |
12.30 % 1.29 % |
$ 4.40 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,610 MMBtu 0 MMBtu |
$ 6,170 $ 0 |
10.57 % 0.00 % |
$ 3.43 /MMBtu |
TOTAL ENERGY |
2,241 MMBtu 691 MMBtu |
$ 14,860 $ 2,710 |
7.38 % 1.35 % |
$ 4.02 /MMBtu |
Other Liquid (haz) |
220 Gal 0 Gal |
$ 2,890 $ 0 |
102.48 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
1,056,000 lbs 1,056,000 lbs |
$ 10,420 $ 10,420 |
100.19 % 100.19 % |
$ 0 /lbs |
Solid Waste (haz) |
70 lbs 0 lbs |
$ 340 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 15,400 | $ 6,210 | 2.48 | ||||||||||||||||||||||||||||||||
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| 02 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 8,790 | $ 6,170 | 1.42 | ||||||||||||||||||||||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 240 | $ 2,710 | 0.09 | ||||||||||||||||||||||||||||||||
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| 04 | view details |
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE | 3.5313 | I | $ 600 | $ 10,420 | 0.06 | ||||||||||||||||||||||||||||||||
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| 05 | view details |
USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES | 3.8132 | N | $ 3,000 | $ 1,380 | 2.17 | ||||||||||||||||||||||||||||||||
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| 06 | view details |
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL | 3.6192 | N | $ 0 | $ 340 | 0.00 | ||||||||||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL | 4.3220 | I | $ 210,480 | $ 1,145,000 | 0.18 | ||||||||||||||||||||||||||||||||
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