Industrial Assessment Centers

Assessment #CO0351


Assessment Year 1996
SIC 2591
SIC Description Drapery Hardware & Blinds & Shades
NAICS
NAICS Description
Principal Product window coverings
Sales $ 72,000,000
# of Employees 285
Plant Area (Sq.Ft.) 112,000
Annual Production 400,000 Pieces
Production Hrs. Annual 6,739
Location (State) CO
Yearly Energy Cost $ 252,622

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,473,329 kWh $ 137,062 $ 0.031 /kWh

- Demand Charge

8,931 kW $ 89,773 $ 10.05 /kW

- Electricity Fees

- $ 133 -

Natural Gas

6,279 MMBtu $ 25,654 $ 4.09 /MMBtu

TOTAL ENERGY

52,131 MMBtu $ 252,622 $ 4.85 /MMBtu

Water Disposal

189,500 Gal $ 111,800 $ 0 /Gal

Other Liquid (haz)

72 Gal $ 1,140 $ 0 /Gal

Solid Waste (non-haz)

31,720 lbs $ 0 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

439,918 kWh
320,633 kWh
$ 13,454
$ 9,805
9.82 %
7.15 %
$ 0.031 /kWh

- Demand Charge

841 kW
579 kW
$ 8,460
$ 5,832
9.42 %
6.50 %
$ 10.05 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

306 MMBtu
0 MMBtu
$ 1,250
$ 0
4.87 %
0.00 %
$ 4.09 /MMBtu

TOTAL ENERGY

4,815 MMBtu
3,287 MMBtu
$ 23,164
$ 15,637
9.17 %
6.19 %
$ 4.85 /MMBtu

Water Disposal

261,000 Gal
261,000 Gal
$ 139,700
$ 139,700
124.96 %
124.96 %
$ 0 /Gal

Other Liquid (haz)

72 Gal
0 Gal
$ 1,120
$ 0
98.25 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE PRACTICE OF MIXING WASTE STREAMS 3.1291 I $ 520 $ 98,120 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-2,638 kWh $ -80 $ 0.031 /kWh

TOTAL ENERGY

-27 MMBtu $ -80 -

Water Disposal

85,500 Gal $ 42,000 $ 0 /Gal

TOTAL WASTE

- $ 42,000 -

Ancillary Material Cost

- $ 56,200 -

TOTAL PRODUCTON

- $ 56,200 -
02 view
details
USE EVAPORATION TO CONCENTRATE MATERIAL 3.3131 I $ 7,600 $ 96,610 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-24,619 kWh $ -750 $ 0.031 /kWh

- Demand Charge

-34 kW $ -340 $ 10.05 /kW

TOTAL ENERGY

-252 MMBtu $ -1,090 -

Water Disposal

175,500 Gal $ 97,700 $ 0 /Gal

TOTAL WASTE

- $ 97,700 -
03 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 1,450 $ 12,210 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

250,879 kWh $ 7,670 $ 0.031 /kWh

- Demand Charge

451 kW $ 4,540 $ 10.05 /kW

TOTAL ENERGY

2,572 MMBtu $ 12,210 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 13,386 $ 5,067 2.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

94,373 kWh $ 2,889 $ 0.031 /kWh

- Demand Charge

217 kW $ 2,178 $ 10.05 /kW

TOTAL ENERGY

967 MMBtu $ 5,067 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 190 $ 1,910 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,566 kWh $ 1,210 $ 0.031 /kWh

- Demand Charge

70 kW $ 700 $ 10.05 /kW

TOTAL ENERGY

406 MMBtu $ 1,910 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 690 $ 1,650 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,998 kWh $ 1,040 $ 0.031 /kWh

- Demand Charge

60 kW $ 610 $ 10.05 /kW

TOTAL ENERGY

348 MMBtu $ 1,650 -
07 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 1,500 $ 1,250 1.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

306 MMBtu $ 1,250 $ 4.09 /MMBtu

TOTAL ENERGY

306 MMBtu $ 1,250 -
08 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 40 $ 1,210 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,912 kWh $ 760 $ 0.031 /kWh

- Demand Charge

45 kW $ 450 $ 10.05 /kW

TOTAL ENERGY

255 MMBtu $ 1,210 -
09 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 53 $ 167 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,810 kWh $ 115 $ 0.031 /kWh

- Demand Charge

5 kW $ 52 $ 10.05 /kW

TOTAL ENERGY

39 MMBtu $ 167 -
10 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 2,270 $ 870 2.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,637 kWh $ 600 $ 0.031 /kWh

- Demand Charge

27 kW $ 270 $ 10.05 /kW

TOTAL ENERGY

201 MMBtu $ 870 -
11 view
details
USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES 3.8132 N $ 1,170 $ 760 1.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

72 Gal $ 1,120 $ 0 /Gal

TOTAL WASTE

- $ 1,120 -

Ancillary Material Cost

- $ -360 -

TOTAL PRODUCTON

- $ -360 -