Industrial Assessment Centers
Assessment #BD0413
| Assessment Year | 2012 |
|---|---|
| SIC | 3674 |
| SIC Description | Semiconductors And Related Devices |
| NAICS | 334416 |
| NAICS Description | Electronic Coil, Transformer, and Other Inductor Manufacturing |
| Principal Product | Polymer polishing pads |
| Sales | $ 35,000,000 |
| # of Employees | 70 |
| Plant Area (Sq.Ft.) | 40,227 |
| Annual Production | 72,000 Pieces |
| Production Hrs. Annual | 6,240 |
| Location (State) | IL |
| Yearly Energy Cost | $ 226,000 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,302,023 kWh | $ 172,449 | $ 0.075 /kWh |
- Demand Charge |
5,164 kW | $ 30,135 | $ 5.84 /kW |
- Electricity Fees |
- | $ 3,482 | - |
Natural Gas |
2,671 MMBtu | $ 19,934 | $ 7.46 /MMBtu |
TOTAL ENERGY |
26,267 MMBtu | $ 226,000 | $ 8.60 /MMBtu |
Water Disposal |
557,260 Gal | $ 3,155 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
163,751 kWh 63,018 kWh |
$ 12,265 $ 4,720 |
7.11 % 2.74 % |
$ 0.075 /kWh |
- Demand Charge |
546 kW 224 kW |
$ 3,189 $ 1,311 |
10.58 % 4.35 % |
$ 5.84 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
430 MMBtu 0 MMBtu |
$ 3,209 $ 0 |
16.10 % 0.00 % |
$ 7.46 /MMBtu |
TOTAL ENERGY |
2,108 MMBtu 646 MMBtu |
$ 18,663 $ 6,031 |
8.26 % 2.67 % |
$ 8.60 /MMBtu |
Water Disposal |
210,600 Gal 0 Gal |
$ 1,192 $ 0 |
37.78 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | N | $ 12,000 | $ 3,209 | 3.74 | ||||||||||||||||||||||||||||||||
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| 02 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | N | $ 3,690 | $ 5,063 | 0.73 | ||||||||||||||||||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 3,696 | $ 3,599 | 1.03 | ||||||||||||||||||||||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 300 | $ 2,421 | 0.12 | ||||||||||||||||||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 2,100 | $ 1,935 | 1.09 | ||||||||||||||||||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 20 | $ 1,398 | 0.01 | ||||||||||||||||||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 500 | $ 753 | 0.66 | ||||||||||||||||||||||||||||||||
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| 08 | view details |
USE POWER DURING OFF-PEAK PERIODS | 2.3137 | N | $ 20 | $ 555 | 0.04 | ||||||||||||||||||||||||||||||||
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| 09 | view details |
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER | 3.4114 | N | $ 1,200 | $ 978 | 1.23 | ||||||||||||||||||||||||||||||||
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