Industrial Assessment Centers

Assessment #BD0412


Assessment Year 2012
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS 336312
NAICS Description Gasoline Engine and Engine Parts Manufacturing
Principal Product Automotive vapor canisters
Sales $ 40,000,000
# of Employees 107
Plant Area (Sq.Ft.) 80,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Yearly Energy Cost $ 344,048

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,829,090 kWh $ 277,200 $ 0.057 /kWh

- Demand Charge

9,730 kW $ 54,528 $ 5.60 /kW

- Electricity Fees

- $ 1,420 -

Natural Gas

1,726 MMBtu $ 10,900 $ 6.32 /MMBtu

TOTAL ENERGY

51,225 MMBtu $ 344,048 $ 6.72 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

509,190 kWh
0 kWh
$ 29,228
$ 0
10.54 %
0.00 %
$ 0.057 /kWh

- Demand Charge

928 kW
0 kW
$ 5,201
$ 0
9.54 %
0.00 %
$ 5.60 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.32 /MMBtu

TOTAL ENERGY

5,219 MMBtu
0 MMBtu
$ 34,429
$ 0
10.01 %
0.00 %
$ 6.72 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 30,287 $ 12,670 2.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

190,883 kWh $ 10,957 $ 0.057 /kWh

- Demand Charge

306 kW $ 1,713 $ 5.60 /kW

TOTAL ENERGY

1,957 MMBtu $ 12,670 -
02 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 $ 6,000 $ 4,041 1.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,873 kWh $ 3,494 $ 0.057 /kWh

- Demand Charge

98 kW $ 547 $ 5.60 /kW

TOTAL ENERGY

624 MMBtu $ 4,041 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 $ 1,050 $ 4,980 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

77,538 kWh $ 4,451 $ 0.057 /kWh

- Demand Charge

95 kW $ 529 $ 5.60 /kW

TOTAL ENERGY

795 MMBtu $ 4,980 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 $ 20 $ 4,859 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

73,205 kWh $ 4,202 $ 0.057 /kWh

- Demand Charge

117 kW $ 657 $ 5.60 /kW

TOTAL ENERGY

750 MMBtu $ 4,859 -
05 view
details
USE SYNTHETIC LUBRICANT 2.4314 $ 1,200 $ 4,093 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,672 kWh $ 3,540 $ 0.057 /kWh

- Demand Charge

99 kW $ 553 $ 5.60 /kW

TOTAL ENERGY

632 MMBtu $ 4,093 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 $ 2,000 $ 2,988 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,019 kWh $ 2,584 $ 0.057 /kWh

- Demand Charge

72 kW $ 404 $ 5.60 /kW

TOTAL ENERGY

461 MMBtu $ 2,988 -
07 view
details
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS 2.3132 $ 40 $ 798 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

142 kW $ 798 $ 5.60 /kW

TOTAL ENERGY

0 MMBtu $ 798 -