Industrial Assessment Centers

Assessment #BD0407


Assessment Year 2012
SIC 3541
SIC Description Machine Tools, Metal Cutting Types
NAICS 333512
NAICS Description Machine Tool (Metal Cutting Types) Manufacturing
Principal Product industrial machines
Sales $ 30,000,000
# of Employees 65
Plant Area (Sq.Ft.) 170,000
Annual Production 0 Not Available
Production Hrs. Annual 2,730
Location (State) IL
Yearly Energy Cost $ 159,167

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

875,841 kWh $ 82,818 $ 0.095 /kWh

- Demand Charge

3,643 kW $ 21,329 $ 5.85 /kW

- Electricity Fees

- $ 12,642 -

Natural Gas

4,850 MMBtu $ 42,378 $ 8.74 /MMBtu

TOTAL ENERGY

13,827 MMBtu $ 159,167 $ 11.51 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

111,524 kWh
65,519 kWh
$ 10,416
$ 6,119
12.58 %
7.39 %
$ 0.095 /kWh

- Demand Charge

512 kW
288 kW
$ 2,997
$ 1,684
14.05 %
7.90 %
$ 5.85 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.74 /MMBtu

TOTAL ENERGY

1,143 MMBtu
672 MMBtu
$ 13,413
$ 7,803
8.43 %
4.90 %
$ 11.51 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 4,550 $ 4,152 1.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,881 kWh $ 3,257 $ 0.095 /kWh

- Demand Charge

153 kW $ 895 $ 5.85 /kW

TOTAL ENERGY

358 MMBtu $ 4,152 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 2,474 $ 3,651 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,638 kWh $ 2,862 $ 0.095 /kWh

- Demand Charge

135 kW $ 789 $ 5.85 /kW

TOTAL ENERGY

314 MMBtu $ 3,651 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,125 $ 2,441 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,593 kWh $ 1,830 $ 0.095 /kWh

- Demand Charge

104 kW $ 611 $ 5.85 /kW

TOTAL ENERGY

201 MMBtu $ 2,441 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 10 $ 1,629 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,675 kWh $ 1,277 $ 0.095 /kWh

- Demand Charge

60 kW $ 352 $ 5.85 /kW

TOTAL ENERGY

140 MMBtu $ 1,629 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 1,420 $ 1,259 1.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,566 kWh $ 987 $ 0.095 /kWh

- Demand Charge

46 kW $ 272 $ 5.85 /kW

TOTAL ENERGY

108 MMBtu $ 1,259 -
06 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 300 $ 281 1.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,171 kWh $ 203 $ 0.095 /kWh

- Demand Charge

13 kW $ 78 $ 5.85 /kW

TOTAL ENERGY

22 MMBtu $ 281 -