Industrial Assessment Centers

Assessment #BD0404


Assessment Year 2012
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product Canned and bottled beverages
Sales $ 40,000,000
# of Employees 108
Plant Area (Sq.Ft.) 201,000
Annual Production 360,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Yearly Energy Cost $ 611,637

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,536,197 kWh $ 340,936 $ 0.052 /kWh

- Demand Charge

16,713 kW $ 61,333 $ 3.67 /kW

- Electricity Fees

- $ 2,487 -

Natural Gas

36,558 MMBtu $ 206,881 $ 5.66 /MMBtu

TOTAL ENERGY

103,555 MMBtu $ 611,637 $ 5.91 /MMBtu

Water Disposal

22,548,011 Gal $ 171,914 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

808,521 kWh
808,521 kWh
$ 41,796
$ 41,796
12.26 %
12.26 %
$ 0.052 /kWh

- Demand Charge

892 kW
892 kW
$ 3,436
$ 3,436
5.60 %
5.60 %
$ 3.67 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

14,146 MMBtu
254 MMBtu
$ 79,661
$ 1,669
38.51 %
0.81 %
$ 5.66 /MMBtu

TOTAL ENERGY

22,434 MMBtu
8,541 MMBtu
$ 124,893
$ 46,901
20.42 %
7.67 %
$ 5.91 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES 2.1221 N $ 32,000 $ 49,969 0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

8,830 MMBtu $ 49,969 $ 5.66 /MMBtu

TOTAL ENERGY

8,830 MMBtu $ 49,969 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 76,240 $ 31,392 2.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

549,485 kWh $ 28,404 $ 0.052 /kWh

- Demand Charge

776 kW $ 2,988 $ 3.67 /kW

TOTAL ENERGY

5,632 MMBtu $ 31,392 -
03 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 25,000 $ 28,023 0.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

5,062 MMBtu $ 28,023 $ 5.66 /MMBtu

TOTAL ENERGY

5,062 MMBtu $ 28,023 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 8,000 $ 4,130 1.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

79,886 kWh $ 4,130 $ 0.052 /kWh

TOTAL ENERGY

819 MMBtu $ 4,130 -
05 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 20 $ 6,137 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

118,704 kWh $ 6,137 $ 0.052 /kWh

TOTAL ENERGY

1,217 MMBtu $ 6,137 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,500 $ 3,573 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,446 kWh $ 3,125 $ 0.052 /kWh

- Demand Charge

116 kW $ 448 $ 3.67 /kW

TOTAL ENERGY

620 MMBtu $ 3,573 -
07 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 I $ 100 $ 1,669 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

254 MMBtu $ 1,669 $ 5.66 /MMBtu

TOTAL ENERGY

254 MMBtu $ 1,669 -