Industrial Assessment Centers
Assessment #BD0403
| Assessment Year | 2012 |
|---|---|
| SIC | 3469 |
| SIC Description | Metal Stampings, Nec |
| NAICS | 332116 |
| NAICS Description | Metal Stamping |
| Principal Product | Metal stampings and weldments |
| Sales | $ 5,000,000 |
| # of Employees | 32 |
| Plant Area (Sq.Ft.) | 80,000 |
| Annual Production | 0 Not Available |
| Production Hrs. Annual | 3,484 |
| Location (State) | IL |
| Yearly Energy Cost | $ 86,928 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
549,540 kWh | $ 32,076 | $ 0.058 /kWh |
- Demand Charge |
2,110 kW | $ 8,152 | $ 3.86 /kW |
- Electricity Fees |
- | $ 5,999 | - |
Natural Gas |
4,432 MMBtu | $ 40,701 | $ 9.18 /MMBtu |
TOTAL ENERGY |
10,065 MMBtu | $ 86,928 | $ 8.64 /MMBtu |
Water Disposal |
44,100 Gal | $ 2,425 | $ 0 /Gal |
Other Liquid (non-haz) |
1,060 Gal | $ 6,500 | $ 6 /Gal |
Solid Waste (non-haz) |
91,000 lbs | $ 4,500 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
78,484 kWh 53,362 kWh |
$ 4,402 $ 2,995 |
13.72 % 9.34 % |
$ 0.058 /kWh |
- Demand Charge |
536 kW 418 kW |
$ 2,068 $ 1,611 |
25.37 % 19.76 % |
$ 3.86 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 9.18 /MMBtu |
TOTAL ENERGY |
804 MMBtu 547 MMBtu |
$ 6,470 $ 4,606 |
7.44 % 5.30 % |
$ 8.64 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Other Liquid (non-haz) |
100 Gal 100 Gal |
$ 515 $ 515 |
7.92 % 7.92 % |
$ 6 /Gal |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 5,268 | $ 1,988 | 2.65 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE | 2.7133 | N | $ 440 | $ 1,936 | 0.23 | ||||||||||||||||||||||||||||
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| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 150 | $ 1,011 | 0.15 | ||||||||||||||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 10 | $ 756 | 0.01 | ||||||||||||||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 450 | $ 851 | 0.53 | ||||||||||||||||||||||||||||
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| 06 | view details |
MINIMIZE WATER USAGE | 3.4151 | I | $ 1,000 | $ 763 | 1.31 | ||||||||||||||||||||||||||||
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| 07 | view details |
SELL OIL TO RECYCLER | 3.5113 | I | $ 160 | $ 515 | 0.31 | ||||||||||||||||||||||||||||
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| 08 | view details |
AUTOMATE PAYROLL SYSTEM | 4.447 | N | $ 1,500 | $ 4,510 | 0.33 | ||||||||||||||||||||||||||||
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