Industrial Assessment Centers
Assessment #BD0401
| Assessment Year | 2011 |
|---|---|
| SIC | 3471 |
| SIC Description | Plating And Polishing |
| NAICS | 332813 |
| NAICS Description | Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Principal Product | Commercial Zinc Plating |
| Sales | $ 4,000,000 |
| # of Employees | 32 |
| Plant Area (Sq.Ft.) | 39,000 |
| Annual Production | 15,000 Thousand Feet |
| Production Hrs. Annual | 7,488 |
| Location (State) | IL |
| Yearly Energy Cost | $ 233,271 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,798,456 kWh | $ 88,649 | $ 0.049 /kWh |
- Demand Charge |
4,649 kW | $ 26,426 | $ 5.68 /kW |
- Electricity Fees |
- | $ 23,546 | - |
Natural Gas |
14,125 MMBtu | $ 94,650 | $ 6.70 /MMBtu |
TOTAL ENERGY |
32,559 MMBtu | $ 233,271 | $ 7.16 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
108,179 kWh 0 kWh |
$ 5,334 $ 0 |
6.02 % 0.00 % |
$ 0.049 /kWh |
- Demand Charge |
571 kW 0 kW |
$ 3,245 $ 0 |
12.28 % 0.00 % |
$ 5.68 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,437 MMBtu 0 MMBtu |
$ 9,239 $ 0 |
9.76 % 0.00 % |
$ 6.70 /MMBtu |
TOTAL ENERGY |
2,546 MMBtu 0 MMBtu |
$ 17,818 $ 0 |
7.64 % 0.00 % |
$ 7.16 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES | 2.1221 | N | $ 4,500 | $ 5,625 | 0.80 | ||||||||||||||||
|
|||||||||||||||||||||||
| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 17,144 | $ 5,618 | 3.05 | ||||||||||||||||
|
|||||||||||||||||||||||
| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 900 | $ 2,085 | 0.43 | ||||||||||||||||
|
|||||||||||||||||||||||
| 04 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 3,000 | $ 1,685 | 1.78 | ||||||||||||||||
|
|||||||||||||||||||||||
| 05 | view details |
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES | 2.1221 | N | $ 1,500 | $ 1,724 | 0.87 | ||||||||||||||||
|
|||||||||||||||||||||||
| 06 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 550 | $ 1,081 | 0.51 | ||||||||||||||||
|
|||||||||||||||||||||||
