Industrial Assessment Centers
Assessment #BD0400
| Assessment Year | 2011 |
|---|---|
| SIC | 3562 |
| SIC Description | Ball And Roller Bearings |
| NAICS | 332991 |
| NAICS Description | Ball and Roller Bearing Manufacturing |
| Principal Product | Low carbon steel balls |
| Sales | $ 6,000,000 |
| # of Employees | 15 |
| Plant Area (Sq.Ft.) | 90,000 |
| Annual Production | 120,000,000 Pieces |
| Production Hrs. Annual | 6,240 |
| Location (State) | IL |
| Yearly Energy Cost | $ 370,905 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,961,477 kWh | $ 113,737 | $ 0.058 /kWh |
- Demand Charge |
4,334 kW | $ 25,963 | $ 5.99 /kW |
- Electricity Fees |
- | $ 12,216 | - |
Natural Gas |
47,350 MMBtu | $ 218,989 | $ 4.62 /MMBtu |
TOTAL ENERGY |
67,455 MMBtu | $ 370,905 | $ 5.50 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
362,939 kWh 391,019 kWh |
$ 20,576 $ 22,168 |
18.09 % 19.49 % |
$ 0.058 /kWh |
- Demand Charge |
680 kW 752 kW |
$ 4,073 $ 4,504 |
15.69 % 17.35 % |
$ 5.99 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
12,032 MMBtu 2,613 MMBtu |
$ 57,072 $ 12,072 |
26.06 % 5.51 % |
$ 4.62 /MMBtu |
TOTAL ENERGY |
15,752 MMBtu 6,621 MMBtu |
$ 81,721 $ 38,744 |
22.03 % 10.45 % |
$ 5.50 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 30,000 | $ 27,912 | 1.07 | ||||||||||||||||||||
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| 02 | view details |
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES | 2.1221 | N | $ 27,000 | $ 15,065 | 1.79 | ||||||||||||||||||||
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| 03 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | I | $ 12,600 | $ 12,072 | 1.04 | ||||||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 20 | $ 7,389 | 0.00 | ||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,600 | $ 7,217 | 0.22 | ||||||||||||||||||||
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| 06 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 10,450 | $ 6,214 | 1.68 | ||||||||||||||||||||
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| 07 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 2,039 | $ 3,602 | 0.57 | ||||||||||||||||||||
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| 08 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 1,058 | $ 2,250 | 0.47 | ||||||||||||||||||||
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