Industrial Assessment Centers

Assessment #BD0396


Assessment Year 2011
SIC 2051
SIC Description Bread, Cake, And Related Products
NAICS 311812
NAICS Description Commercial Bakeries
Principal Product Bakery goods
Sales $ 10,000,000
# of Employees 260
Plant Area (Sq.Ft.) 214,000
Annual Production 6,900,000 Not Available
Production Hrs. Annual 6,240
Location (State) IL
Yearly Energy Cost $ 1,918,767

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

22,970,679 kWh $ 1,147,899 $ 0.050 /kWh

- Demand Charge

48,293 kW $ 139,047 $ 2.88 /kW

- Electricity Fees

- $ 58,777 -

Natural Gas

109,426 MMBtu $ 573,044 $ 5.24 /MMBtu

TOTAL ENERGY

344,878 MMBtu $ 1,918,767 $ 5.56 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,567,518 kWh
0 kWh
$ 84,837
$ 0
7.39 %
0.00 %
$ 0.050 /kWh

- Demand Charge

2,504 kW
0 kW
$ 7,214
$ 0
5.19 %
0.00 %
$ 2.88 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

10,950 MMBtu
0 MMBtu
$ 50,801
$ 0
8.87 %
0.00 %
$ 5.24 /MMBtu

TOTAL ENERGY

27,017 MMBtu
0 MMBtu
$ 142,852
$ 0
7.44 %
0.00 %
$ 5.56 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 19,000 $ 72,574 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,384,705 kWh $ 67,112 $ 0.050 /kWh

- Demand Charge

1,897 kW $ 5,462 $ 2.88 /kW

TOTAL ENERGY

14,193 MMBtu $ 72,574 -
02 view
details
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES 2.1221 N $ 39,000 $ 26,133 1.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

5,334 MMBtu $ 26,133 $ 5.24 /MMBtu

TOTAL ENERGY

5,334 MMBtu $ 26,133 -
03 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 30,000 $ 18,092 1.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,274 MMBtu $ 18,092 $ 5.24 /MMBtu

TOTAL ENERGY

4,274 MMBtu $ 18,092 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 20,080 $ 10,736 1.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,301 kWh $ 9,665 $ 0.050 /kWh

- Demand Charge

372 kW $ 1,071 $ 2.88 /kW

TOTAL ENERGY

198 MMBtu $ 10,736 -
05 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 N $ 300 $ 6,576 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,342 MMBtu $ 6,576 $ 5.24 /MMBtu

TOTAL ENERGY

1,342 MMBtu $ 6,576 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 4,200 $ 3,890 1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,997 kWh $ 3,585 $ 0.050 /kWh

- Demand Charge

106 kW $ 305 $ 2.88 /kW

TOTAL ENERGY

738 MMBtu $ 3,890 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 600 $ 4,851 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

91,515 kWh $ 4,475 $ 0.050 /kWh

- Demand Charge

130 kW $ 376 $ 2.88 /kW

TOTAL ENERGY

938 MMBtu $ 4,851 -