Industrial Assessment Centers
Assessment #BD0394
| Assessment Year | 2011 |
|---|---|
| SIC | 3398 |
| SIC Description | Metal Heat Treating |
| NAICS | 332811 |
| NAICS Description | Metal Heat Treating |
| Principal Product | Heat-treated parts |
| Sales | $ 3,700,000 |
| # of Employees | 30 |
| Plant Area (Sq.Ft.) | 21,760 |
| Annual Production | 0 Not Available |
| Production Hrs. Annual | 8,760 |
| Location (State) | IL |
| Yearly Energy Cost | $ 455,526 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,352,454 kWh | $ 239,754 | $ 0.072 /kWh |
- Demand Charge |
8,957 kW | $ 52,981 | $ 5.92 /kW |
- Electricity Fees |
- | $ 9,605 | - |
Natural Gas |
29,450 MMBtu | $ 153,186 | $ 5.20 /MMBtu |
TOTAL ENERGY |
63,813 MMBtu | $ 455,526 | $ 7.14 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
179,590 kWh 179,590 kWh |
$ 12,840 $ 12,840 |
5.36 % 5.36 % |
$ 0.072 /kWh |
- Demand Charge |
261 kW 261 kW |
$ 1,532 $ 1,532 |
2.89 % 2.89 % |
$ 5.92 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
18,091 MMBtu 0 MMBtu |
$ 94,087 $ 0 |
61.42 % 0.00 % |
$ 5.20 /MMBtu |
TOTAL ENERGY |
19,932 MMBtu 1,841 MMBtu |
$ 108,459 $ 14,372 |
23.81 % 3.15 % |
$ 7.14 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
IMPROVE COMBUSTION CONTROL CAPABILITY | 2.1116 | N | $ 139,000 | $ 58,796 | 2.36 | ||||||||||||||||
|
|||||||||||||||||||||||
| 02 | view details |
IMPROVE COMBUSTION CONTROL CAPABILITY | 2.1116 | N | $ 9,000 | $ 35,291 | 0.26 | ||||||||||||||||
|
|||||||||||||||||||||||
| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 2,400 | $ 6,544 | 0.37 | ||||||||||||||||
|
|||||||||||||||||||||||
| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 2,360 | $ 3,571 | 0.66 | ||||||||||||||||
|
|||||||||||||||||||||||
| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 1,652 | $ 2,201 | 0.75 | ||||||||||||||||
|
|||||||||||||||||||||||
| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 400 | $ 1,201 | 0.33 | ||||||||||||||||
|
|||||||||||||||||||||||
| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 225 | $ 855 | 0.26 | ||||||||||||||||
|
|||||||||||||||||||||||
