Industrial Assessment Centers
Assessment #BD0392
| Assessment Year | 2011 |
|---|---|
| SIC | 3714 |
| SIC Description | Motor Vehicle Parts And Accessories |
| NAICS | 336399 |
| NAICS Description | All Other Motor Vehicle Parts Manufacturing |
| Principal Product | Truck Bumpers and Chasis Stampings |
| Sales | $ 22,000,000 |
| # of Employees | 64 |
| Plant Area (Sq.Ft.) | 105,000 |
| Annual Production | 80,000 Pieces |
| Production Hrs. Annual | 3,744 |
| Location (State) | IL |
| Yearly Energy Cost | $ 188,599 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,402,548 kWh | $ 110,942 | $ 0.079 /kWh |
- Demand Charge |
5,788 kW | $ 35,150 | $ 6.07 /kW |
- Electricity Fees |
- | $ 9,959 | - |
Natural Gas |
4,268 MMBtu | $ 32,548 | $ 7.63 /MMBtu |
TOTAL ENERGY |
18,644 MMBtu | $ 188,599 | $ 10.12 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
373,989 kWh 99,524 kWh |
$ 26,763 $ 6,121 |
24.12 % 5.52 % |
$ 0.079 /kWh |
- Demand Charge |
1,866 kW 484 kW |
$ 11,326 $ 2,935 |
32.22 % 8.35 % |
$ 6.07 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,308 MMBtu 0 MMBtu |
$ 9,329 $ 0 |
28.66 % 0.00 % |
$ 7.63 /MMBtu |
TOTAL ENERGY |
5,142 MMBtu 1,020 MMBtu |
$ 47,418 $ 9,056 |
25.14 % 4.80 % |
$ 10.12 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | N | $ 5,500 | $ 9,888 | 0.56 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE SOLAR HEAT TO MAKE ELECTRICTY | 2.9114 | N | $ 73,000 | $ 20,276 | 3.60 | ||||||||||||||||||||||||||||
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| 03 | view details |
INSTALL OR UPGRADE INSULATION ON HVAC DISTRIBUTION SYSTEMS | 2.7212 | I | $ 55,000 | $ 6,856 | 8.02 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | N | $ 7,610 | $ 3,087 | 2.47 | ||||||||||||||||||||||||||||
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| 05 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | I | $ 3,500 | $ 1,781 | 1.97 | ||||||||||||||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 1,001 | $ 1,411 | 0.71 | ||||||||||||||||||||||||||||
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| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 1,000 | $ 1,030 | 0.97 | ||||||||||||||||||||||||||||
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| 08 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 10 | $ 419 | 0.02 | ||||||||||||||||||||||||||||
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| 09 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 250 | $ 241 | 1.04 | ||||||||||||||||||||||||||||
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| 10 | view details |
MINIMIZE WATER USAGE | 3.4151 | N | $ 1,800 | $ 1,525 | 1.18 | ||||||||||||||||||||||||||||
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| 11 | view details |
RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION | 4.453 | N | $ 10 | $ 67,284 | 0.00 | ||||||||||||||||||||||||||||
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| 12 | view details |
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE | 4.611 | I | $ 1,600 | $ 12,800 | 0.13 | ||||||||||||||||||||||||||||
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