Industrial Assessment Centers
Assessment #BD0391
| Assessment Year | 2011 |
|---|---|
| SIC | 2653 |
| SIC Description | Corrugated And Solid Fiber Boxes |
| NAICS | 322221 |
| NAICS Description | Coated and Laminated Packaging Paper and Plastics Film Manufacturing |
| Principal Product | Corrugated Boxes |
| Sales | $ 35,000,000 |
| # of Employees | 90 |
| Plant Area (Sq.Ft.) | 185,000 |
| Annual Production | 600,000 Thousand Feet |
| Production Hrs. Annual | 4,160 |
| Location (State) | IL |
| Yearly Energy Cost | $ 379,751 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,694,602 kWh | $ 205,178 | $ 0.076 /kWh |
- Demand Charge |
7,372 kW | $ 17,117 | $ 2.32 /kW |
- Electricity Fees |
- | $ 18,359 | - |
Natural Gas |
18,296 MMBtu | $ 139,097 | $ 7.60 /MMBtu |
TOTAL ENERGY |
45,916 MMBtu | $ 379,751 | $ 8.27 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
244,035 kWh 194,692 kWh |
$ 18,376 $ 14,661 |
8.96 % 7.15 % |
$ 0.076 /kWh |
- Demand Charge |
713 kW 571 kW |
$ 1,654 $ 1,324 |
9.66 % 7.74 % |
$ 2.32 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
5,843 MMBtu 3,836 MMBtu |
$ 44,460 $ 29,184 |
31.96 % 20.98 % |
$ 7.60 /MMBtu |
TOTAL ENERGY |
8,344 MMBtu 5,832 MMBtu |
$ 64,490 $ 45,169 |
16.98 % 11.89 % |
$ 8.27 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES | 2.1221 | I | $ 2,500 | $ 29,184 | 0.09 | ||||||||||||||||
|
|||||||||||||||||||||||
| 02 | view details |
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR | 2.2443 | N | $ 7,000 | $ 15,276 | 0.46 | ||||||||||||||||
|
|||||||||||||||||||||||
| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 7,923 | $ 9,439 | 0.84 | ||||||||||||||||
|
|||||||||||||||||||||||
| 04 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 11,500 | $ 5,808 | 1.98 | ||||||||||||||||
|
|||||||||||||||||||||||
| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,500 | $ 4,045 | 0.37 | ||||||||||||||||
|
|||||||||||||||||||||||
| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 738 | 1.36 | ||||||||||||||||
|
|||||||||||||||||||||||
