Industrial Assessment Centers
Assessment #BD0387
| Assessment Year | 2011 |
|---|---|
| SIC | 2869 |
| SIC Description | Industrial Organic Chemicals, Nec |
| NAICS | 325199 |
| NAICS Description | All Other Basic Organic Chemical Manufacturing |
| Principal Product | Specialty Chmicals |
| Sales | $ 91,000,000 |
| # of Employees | 76 |
| Plant Area (Sq.Ft.) | 17,000 |
| Annual Production | 114,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | IL |
| Yearly Energy Cost | $ 3,745,066 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
19,891,076 kWh | $ 869,657 | $ 0.044 /kWh |
- Demand Charge |
32,762 kW | $ 77,457 | $ 2.36 /kW |
- Electricity Fees |
- | $ 86,261 | - |
Natural Gas |
62,372 MMBtu | $ 417,907 | $ 6.70 /MMBtu |
Other Energy |
172,709 MMBtu | $ 2,293,784 | $ 13.28 /MMBtu |
TOTAL ENERGY |
438,967 MMBtu | $ 3,745,066 | $ 8.53 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
657,404 kWh 629,328 kWh |
$ 28,729 $ 27,502 |
3.30 % 3.16 % |
$ 0.044 /kWh |
- Demand Charge |
908 kW 869 kW |
$ 2,140 $ 2,049 |
2.76 % 2.65 % |
$ 2.36 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-286,452 MMBtu 0 MMBtu |
$ -1,919,228 $ 0 |
-459.25 % 0.00 % |
$ 6.70 /MMBtu |
Other Energy |
172,709 MMBtu 0 MMBtu |
$ 2,293,784 $ 0 |
100.00 % 0.00 % |
$ 13.28 /MMBtu |
TOTAL ENERGY |
-107,005 MMBtu 6,451 MMBtu |
$ 405,425 $ 29,551 |
10.83 % 0.79 % |
$ 8.53 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 21,500 | $ 25,233 | 0.85 | ||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 3,064 | $ 2,457 | 1.25 | ||||||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 600 | $ 1,861 | 0.32 | ||||||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 200 | $ 1,318 | 0.15 | ||||||||||||||||
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| 05 | view details |
MINIMIZE WATER USAGE | 3.4151 | N | $ 1,600 | $ 2,025 | 0.79 | ||||||||||||||||
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| 06 | view details |
REPLACE PURCHASED STEAM WITH OTHER ENERGY SOURCE | 2.1392 | N | $ 995,000 | $ 374,556 | 2.66 | ||||||||||||||||
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