Industrial Assessment Centers
Assessment #BD0384
| Assessment Year | 2011 |
|---|---|
| SIC | 3713 |
| SIC Description | Truck And Bus Bodies |
| NAICS | 336211 |
| NAICS Description | Motor Vehicle Body Manufacturing |
| Principal Product | Sewer cleaners |
| Sales | $ 150,000,000 |
| # of Employees | 427 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 606 Pieces |
| Production Hrs. Annual | 6,240 |
| Location (State) | IL |
| Yearly Energy Cost | $ 681,808 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,741,888 kWh | $ 206,150 | $ 0.043 /kWh |
- Demand Charge |
11,869 kW | $ 67,828 | $ 5.71 /kW |
- Electricity Fees |
- | $ 115,727 | - |
Natural Gas |
44,348 MMBtu | $ 292,103 | $ 6.59 /MMBtu |
TOTAL ENERGY |
92,953 MMBtu | $ 681,808 | $ 7.33 /MMBtu |
Water Disposal |
1,255,892 Gal | $ 9,382 | $ 0 /Gal |
Other Liquid (non-haz) |
2,880 Gal | $ 2,304 | $ 1 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
807,425 kWh 666,644 kWh |
$ 33,983 $ 28,065 |
16.48 % 13.61 % |
$ 0.043 /kWh |
- Demand Charge |
2,113 kW 1,747 kW |
$ 12,063 $ 9,970 |
17.79 % 14.70 % |
$ 5.71 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
9,275 MMBtu 7,700 MMBtu |
$ 63,952 $ 50,720 |
21.89 % 17.36 % |
$ 6.59 /MMBtu |
TOTAL ENERGY |
17,551 MMBtu 14,533 MMBtu |
$ 109,998 $ 88,755 |
16.13 % 13.02 % |
$ 7.33 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Other Liquid (non-haz) |
2,462 Gal 0 Gal |
$ 1,975 $ 0 |
85.72 % 0.00 % |
$ 1 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | I | $ 73,600 | $ 50,720 | 1.45 | ||||||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 45,984 | $ 32,663 | 1.41 | ||||||||||||||||||||||||||||
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| 03 | view details |
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES | 2.1221 | N | $ 3,000 | $ 13,232 | 0.23 | ||||||||||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 1,400 | $ 8,079 | 0.17 | ||||||||||||||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 5,100 | $ 2,049 | 2.49 | ||||||||||||||||||||||||||||
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| 06 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 2,000 | $ 1,941 | 1.03 | ||||||||||||||||||||||||||||
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| 07 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 1,067 | $ 1,067 | 1.00 | ||||||||||||||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 525 | $ 614 | 0.86 | ||||||||||||||||||||||||||||
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| 09 | view details |
USE EVAPORATION TO CONCENTRATE MATERIAL | 3.3131 | N | $ 705 | $ 949 | 0.74 | ||||||||||||||||||||||||||||
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| 10 | view details |
MODIFY STARTUP/SHUTDOWN TIMES | 4.454 | N | $ 20 | $ 543 | 0.04 | ||||||||||||||||||||||||||||
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