Industrial Assessment Centers

Assessment #BD0380


Assessment Year 2010
SIC 2541
SIC Description Wood Partitions And Fixtures
NAICS 337215
NAICS Description Showcase, Partition, Shelving, and Locker Manufacturing
Principal Product Fixtures and displays
Sales $ 35,000,000
# of Employees 134
Plant Area (Sq.Ft.) 312,000
Annual Production 287,000 Pieces
Production Hrs. Annual 6,175
Location (State) IL
Yearly Energy Cost $ 360,188

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,726,479 kWh $ 190,854 $ 0.070 /kWh

- Demand Charge

18,565 kW $ 43,924 $ 2.37 /kW

- Electricity Fees

- $ 25,302 -

Natural Gas

15,211 MMBtu $ 100,108 $ 6.58 /MMBtu

TOTAL ENERGY

43,158 MMBtu $ 360,188 $ 8.35 /MMBtu

Other Liquid (non-haz)

208 Gal $ 6,656 $ 32 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

222,784 kWh
0 kWh
$ 17,626
$ 0
9.24 %
0.00 %
$ 0.070 /kWh

- Demand Charge

1,628 kW
0 kW
$ 3,864
$ 0
8.80 %
0.00 %
$ 2.37 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

992 MMBtu
848 MMBtu
$ 8,047
$ 6,928
8.04 %
6.92 %
$ 6.58 /MMBtu

TOTAL ENERGY

3,276 MMBtu
848 MMBtu
$ 29,537
$ 6,928
8.20 %
1.92 %
$ 8.35 /MMBtu

Other Liquid (non-haz)

48 Gal
0 Gal
$ 1,554
$ 0
23.35 %
0.00 %
$ 32 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 18,200 $ 15,800 1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

155,610 kWh $ 12,293 $ 0.070 /kWh

- Demand Charge

1,479 kW $ 3,507 $ 2.37 /kW

TOTAL ENERGY

1,595 MMBtu $ 15,800 -
02 view
details
INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) 2.1223 I $ 11 $ 6,928 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

848 MMBtu $ 6,928 $ 6.58 /MMBtu

TOTAL ENERGY

848 MMBtu $ 6,928 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 3,780 $ 2,388 1.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,482 kWh $ 2,261 $ 0.070 /kWh

- Demand Charge

53 kW $ 127 $ 2.37 /kW

TOTAL ENERGY

292 MMBtu $ 2,388 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 420 $ 1,681 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,694 kWh $ 1,564 $ 0.070 /kWh

- Demand Charge

49 kW $ 117 $ 2.37 /kW

TOTAL ENERGY

202 MMBtu $ 1,681 -
05 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 1,500 $ 1,119 1.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

144 MMBtu $ 1,119 $ 6.58 /MMBtu

TOTAL ENERGY

144 MMBtu $ 1,119 -
06 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 600 $ 873 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,226 kWh $ 812 $ 0.070 /kWh

- Demand Charge

25 kW $ 61 $ 2.37 /kW

TOTAL ENERGY

105 MMBtu $ 873 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 21 $ 748 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,772 kWh $ 696 $ 0.070 /kWh

- Demand Charge

22 kW $ 52 $ 2.37 /kW

TOTAL ENERGY

90 MMBtu $ 748 -
08 view
details
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS 3.2123 N $ 2,750 $ 1,554 1.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

48 Gal $ 1,554 $ 32 /Gal

TOTAL WASTE

- $ 1,554 -