Industrial Assessment Centers
Assessment #BD0374
| Assessment Year | 2010 |
|---|---|
| SIC | 3599 |
| SIC Description | Industrial Machinery, Nec |
| NAICS | 332999 |
| NAICS Description | All Other Miscellaneous Fabricated Metal Product Manufacturing |
| Principal Product | Welded and formed tube assemblies |
| Sales | $ 45,000,000 |
| # of Employees | 350 |
| Plant Area (Sq.Ft.) | 217,000 |
| Annual Production | 36,000 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | IL |
| Yearly Energy Cost | $ 518,349 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,145,136 kWh | $ 265,005 | $ 0.043 /kWh |
- Demand Charge |
14,297 kW | $ 43,390 | $ 3.03 /kW |
- Electricity Fees |
- | $ 40,204 | - |
Natural Gas |
23,599 MMBtu | $ 169,750 | $ 7.19 /MMBtu |
TOTAL ENERGY |
86,587 MMBtu | $ 518,349 | $ 5.99 /MMBtu |
Water Disposal |
1,348,720 Gal | $ 42,208 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,232,113 kWh 503,914 kWh |
$ 53,103 $ 21,718 |
20.04 % 8.20 % |
$ 0.043 /kWh |
- Demand Charge |
1,698 kW 691 kW |
$ 5,141 $ 2,092 |
11.85 % 4.82 % |
$ 3.03 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,043 MMBtu 0 MMBtu |
$ 20,924 $ 0 |
12.33 % 0.00 % |
$ 7.19 /MMBtu |
TOTAL ENERGY |
15,672 MMBtu 5,165 MMBtu |
$ 79,168 $ 23,810 |
15.27 % 4.59 % |
$ 5.99 /MMBtu |
Water Disposal |
657,000 Gal 0 Gal |
$ 20,564 $ 0 |
48.72 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 3,000 | $ 23,008 | 0.13 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 11,833 | $ 15,840 | 0.75 | ||||||||||||||||||||||||||||
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| 03 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | N | $ 18,616 | $ 15,507 | 1.20 | ||||||||||||||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 35 | $ 10,533 | 0.00 | ||||||||||||||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 1,360 | $ 6,673 | 0.20 | ||||||||||||||||||||||||||||
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| 06 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 3,500 | $ 3,878 | 0.90 | ||||||||||||||||||||||||||||
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| 07 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | N | $ 10,000 | $ 1,855 | 5.39 | ||||||||||||||||||||||||||||
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| 08 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | N | $ 62 | $ 1,128 | 0.05 | ||||||||||||||||||||||||||||
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| 09 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 875 | $ 678 | 1.29 | ||||||||||||||||||||||||||||
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| 10 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,000 | $ 440 | 2.27 | ||||||||||||||||||||||||||||
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| 11 | view details |
MINIMIZE WATER USAGE | 3.4151 | N | $ 1,800 | $ 31,680 | 0.06 | ||||||||||||||||||||||||||||
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