Industrial Assessment Centers

Assessment #BD0373


Assessment Year 2010
SIC 3949
SIC Description Sporting And Athletic Goods, Nec
NAICS 339920
NAICS Description Sporting and Athletic Goods Manufacturing
Principal Product Bicycle and football helmets
Sales $ 113,000,000
# of Employees 76
Plant Area (Sq.Ft.) 275,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 2,600
Location (State) IL
Yearly Energy Cost $ 318,574

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,272,000 kWh $ 84,436 $ 0.066 /kWh

- Demand Charge

3,280 kW $ 8,948 $ 2.73 /kW

- Electricity Fees

- $ 8,438 -

Natural Gas

23,773 MMBtu $ 216,752 $ 9.12 /MMBtu

TOTAL ENERGY

36,811 MMBtu $ 318,574 $ 8.65 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

324,208 kWh
0 kWh
$ 21,525
$ 0
25.49 %
0.00 %
$ 0.066 /kWh

- Demand Charge

1,149 kW
0 kW
$ 3,136
$ 0
35.05 %
0.00 %
$ 2.73 /kW

- Electricity Fees

- $ 476
$ 0
5.64 %
0.00 %
-

Natural Gas

5,485 MMBtu
0 MMBtu
$ 46,074
$ 0
21.26 %
0.00 %
$ 9.12 /MMBtu

TOTAL ENERGY

8,808 MMBtu
0 MMBtu
$ 71,211
$ 0
22.35 %
0.00 %
$ 8.65 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 48,175 $ 20,308 2.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

272,388 kWh $ 18,084 $ 0.066 /kWh

- Demand Charge

815 kW $ 2,224 $ 2.73 /kW

TOTAL ENERGY

2,792 MMBtu $ 20,308 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 2,100 $ 2,326 0.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,567 kWh $ 1,897 $ 0.066 /kWh

- Demand Charge

157 kW $ 429 $ 2.73 /kW

TOTAL ENERGY

293 MMBtu $ 2,326 -
03 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 3,600 $ 1,390 2.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,267 kWh $ 881 $ 0.066 /kWh

- Demand Charge

163 kW $ 446 $ 2.73 /kW

- Electricity Fees

- $ 63 -

TOTAL ENERGY

136 MMBtu $ 1,390 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 800 $ 1,113 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,986 kWh $ 663 $ 0.066 /kWh

- Demand Charge

14 kW $ 37 $ 2.73 /kW

- Electricity Fees

- $ 413 -

TOTAL ENERGY

102 MMBtu $ 1,113 -
05 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 2,000 $ 3,349 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

399 MMBtu $ 3,349 $ 9.12 /MMBtu

TOTAL ENERGY

399 MMBtu $ 3,349 -
06 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 54,000 $ 40,661 1.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,840 MMBtu $ 40,661 $ 9.12 /MMBtu

TOTAL ENERGY

4,840 MMBtu $ 40,661 -
07 view
details
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES 2.1221 N $ 3,000 $ 2,064 1.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

246 MMBtu $ 2,064 $ 9.12 /MMBtu

TOTAL ENERGY

246 MMBtu $ 2,064 -