Industrial Assessment Centers

Assessment #BD0338


Assessment Year 2007
SIC 2992
SIC Description Lubricating Oils And Greases
NAICS 324191
NAICS Description Petroleum Lubricating Oil and Grease Manufacturing
Principal Product lubrication oils
Sales $ 2,000,000
# of Employees 58
Plant Area (Sq.Ft.) 245,000
Annual Production 40,000 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) IL
Yearly Energy Cost $ 796,336

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,404,000 kWh $ 64,974 $ 0.015 /kWh

- Demand Charge

17,111 kW $ 146,296 $ 8.55 /kW

- Electricity Fees

- $ 0 -

Fuel Oil #1

37,304 MMBtu $ 585,066 $ 15.68 /MMBtu

TOTAL ENERGY

82,445 MMBtu $ 796,336 $ 9.66 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

252,470 kWh
0 kWh
$ 3,738
$ 0
5.75 %
0.00 %
$ 0.015 /kWh

- Demand Charge

515 kW
0 kW
$ 4,418
$ 0
3.02 %
0.00 %
$ 8.55 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Fuel Oil #1

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 15.68 /MMBtu

TOTAL ENERGY

17,835 MMBtu
4,599 MMBtu
$ 416,772
$ 36,792
52.34 %
4.62 %
$ 9.66 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 1,103 $ 1,227 0.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,253 kWh $ 685 $ 0.015 /kWh

- Demand Charge

63 kW $ 542 $ 8.55 /kW

TOTAL ENERGY

474 MMBtu $ 1,227 -
02 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 N $ 751 $ 3,705 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,941 kWh $ 917 $ 0.015 /kWh

- Demand Charge

255 kW $ 2,183 $ 8.55 /kW

TOTAL ENERGY

635 MMBtu $ 3,100 -

Personnel Changes

- $ 173 -

Primary Raw Material

- $ 432 -

TOTAL PRODUCTON

- $ 605 -
03 view
details
DISCONNECT BALLASTS 2.7122 N $ 241 $ 2,472 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

73,216 kWh $ 1,084 $ 0.015 /kWh

- Demand Charge

100 kW $ 858 $ 8.55 /kW

TOTAL ENERGY

750 MMBtu $ 1,942 -

Personnel Changes

- $ 158 -

Primary Raw Material

- $ 372 -

TOTAL PRODUCTON

- $ 530 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 2 $ 509 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,170 kWh $ 284 $ 0.015 /kWh

- Demand Charge

26 kW $ 225 $ 8.55 /kW

TOTAL ENERGY

196 MMBtu $ 509 -
05 view
details
USE SYNTHETIC LUBRICANT 2.4314 N $ 2 $ 1,378 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51,890 kWh $ 768 $ 0.015 /kWh

- Demand Charge

71 kW $ 610 $ 8.55 /kW

TOTAL ENERGY

532 MMBtu $ 1,378 -
06 view
details
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES 2.1221 N $ 30,001 $ 369,530 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

10,362 MMBtu $ 369,530 $ 0.00 /MMBtu

TOTAL ENERGY

10,362 MMBtu $ 369,530 -
07 view
details
REPLACE BOILER 2.1224 I $ 110,001 $ 36,792 2.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,599 MMBtu $ 36,792 $ 0.00 /MMBtu

TOTAL ENERGY

4,599 MMBtu $ 36,792 -
08 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 12,000 $ 8,864 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

287 MMBtu $ 2,294 $ 0.00 /MMBtu

TOTAL ENERGY

287 MMBtu $ 2,294 -

Personnel Changes

- $ 6,570 -

TOTAL PRODUCTON

- $ 6,570 -