Industrial Assessment Centers
Assessment #BD0334
| Assessment Year | 2007 |
|---|---|
| SIC | 3357 |
| SIC Description | Nonferrous Wiredrawing & Insulating |
| NAICS | 335929 |
| NAICS Description | Other Communication and Energy Wire Manufacturing |
| Principal Product | magnet wire |
| Sales | $ 1 |
| # of Employees | 250 |
| Plant Area (Sq.Ft.) | 275,000 |
| Annual Production | 93,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | IN |
| Yearly Energy Cost | $ 3,296,137 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
34,315,847 kWh | $ 1,449,150 | $ 0.042 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
235,039 MMBtu | $ 1,846,987 | $ 7.86 /MMBtu |
TOTAL ENERGY |
586,776 MMBtu | $ 3,296,137 | $ 5.62 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
716,106 kWh 691,350 kWh |
$ 16,184 $ 15,625 |
1.12 % 1.08 % |
$ 0.042 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
64,444 MMBtu 30,829 MMBtu |
$ 508,252 $ 242,313 |
27.52 % 13.12 % |
$ 7.86 /MMBtu |
TOTAL ENERGY |
71,784 MMBtu 37,915 MMBtu |
$ 535,284 $ 268,435 |
16.24 % 8.14 % |
$ 5.62 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | I | $ 111,001 | $ 242,313 | 0.46 | ||||||||||||||||
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| 02 | view details |
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES | 2.1221 | N | $ 615,001 | $ 210,390 | 2.92 | ||||||||||||||||
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| 03 | view details |
SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM | 2.2191 | N | $ 2,097 | $ 55,549 | 0.04 | ||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 3,690 | $ 7,532 | 0.49 | ||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 1,576 | $ 3,999 | 0.39 | ||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 2 | $ 910 | 0.00 | ||||||||||||||||
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| 07 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 301 | $ 3,966 | 0.08 | ||||||||||||||||
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| 08 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 24,551 | $ 10,625 | 2.31 | ||||||||||||||||
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