Industrial Assessment Centers
Assessment #BD0333
| Assessment Year | 2007 |
|---|---|
| SIC | 3317 |
| SIC Description | Steel Pipe And Tubes |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | Painted Steel, Steel Tubing |
| Sales | $ 33,000,000 |
| # of Employees | 89 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 72,000 Tons |
| Production Hrs. Annual | 4,160 |
| Location (State) | IL |
| Yearly Energy Cost | $ 766,264 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,080,320 kWh | $ 294,841 | $ 0.058 /kWh |
- Demand Charge |
37,695 kW | $ 83,683 | $ 2.22 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
42,081 MMBtu | $ 387,740 | $ 9.21 /MMBtu |
TOTAL ENERGY |
94,154 MMBtu | $ 766,264 | $ 8.14 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
15,659 kWh 137 kWh |
$ 3,595 $ 2,620 |
1.22 % 0.89 % |
$ 0.058 /kWh |
- Demand Charge |
30,443 kW 236 kW |
$ 67,547 $ 495 |
80.72 % 0.59 % |
$ 2.22 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
18,172 MMBtu 0 MMBtu |
$ 176,486 $ 0 |
45.52 % 0.00 % |
$ 9.21 /MMBtu |
TOTAL ENERGY |
18,332 MMBtu 1 MMBtu |
$ 247,628 $ 3,115 |
32.32 % 0.41 % |
$ 8.14 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 901 | $ 1,570 | 0.57 | ||||||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 476 | $ 376 | 1.27 | ||||||||||||||||||||||||||||
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| 03 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | N | $ 15,001 | $ 36,206 | 0.41 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | N | $ 30,001 | $ 73,372 | 0.41 | ||||||||||||||||||||||||||||
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| 05 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 35,001 | $ 67,989 | 0.51 | ||||||||||||||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 526 | $ 819 | 0.64 | ||||||||||||||||||||||||||||
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| 07 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 2 | $ 378 | 0.01 | ||||||||||||||||||||||||||||
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| 08 | view details |
SHIFT FROM DAYTIME TO NIGHTTIME OPERATION | 2.3134 | N | $ 2 | $ 66,946 | 0.00 | ||||||||||||||||||||||||||||
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