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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #BD0329


Assessment Year 2007
SIC 2752
SIC Description Commercial Printing, Lithographic
NAICS 323110
NAICS Description Commercial Lithographic Printing
Principal Product Printing Products
Sales $ 14,000,000
# of Employees 95
Plant Area (Sq.Ft.) 96,000
Annual Production 500 Not Available
Production Hrs. Annual 5,840
Location (State) IL
Yearly Energy Cost $ 212,776

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 1,020,000 kWh $ 212,776 $ 0.209 /kWh

- Electricity Fees

 - $ 0 -

TOTAL ENERGY

 10,455 MMBtu $ 212,776 $ 20.35 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 229,698 kWh
158,897 kWh		 $ 10,918
$ 7,562		 5.13 %
3.55 %		 $ 0.209 /kWh

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

TOTAL ENERGY

 2,354 MMBtu
1,628 MMBtu		 $ 18,086
$ 10,180		 8.50 %
4.78 %		 $ 20.35 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 300 $ 641 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 9,310 kWh $ 441 $ 0.209 /kWh

- Demand Charge

 22 kW $ 200 $ 0.00 /kW

TOTAL ENERGY

 95 MMBtu $ 641 -
02 view
details		 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 1,042 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 15,129 kWh $ 717 $ 0.209 /kWh

- Demand Charge

 35 kW $ 325 $ 0.00 /kW

TOTAL ENERGY

 155 MMBtu $ 1,042 -
03 view
details		 USE SYNTHETIC LUBRICANT 2.4314 I $ 300 $ 1,202 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 17,456 kWh $ 827 $ 0.209 /kWh

- Demand Charge

 40 kW $ 375 $ 0.00 /kW

TOTAL ENERGY

 179 MMBtu $ 1,202 -
04 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 N $ 225 $ 3,724 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 55,672 kWh $ 2,639 $ 0.209 /kWh

- Demand Charge

 117 kW $ 1,085 $ 0.00 /kW

TOTAL ENERGY

 571 MMBtu $ 3,724 -
05 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 225 $ 237 0.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 2,330 kWh $ 141 $ 0.209 /kWh

- Demand Charge

 3 kW $ 56 $ 0.00 /kW

TOTAL ENERGY

 24 MMBtu $ 197 -

One-time Revenue or Avoided Cost

 - $ 40 -

TOTAL PRODUCTON

 - $ 40 -
06 view
details		 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 3,600 $ 4,834 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 77,078 kWh $ 3,654 $ 0.209 /kWh

- Demand Charge

 127 kW $ 1,180 $ 0.00 /kW

TOTAL ENERGY

 790 MMBtu $ 4,834 -
07 view
details		 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 2,200 $ 3,306 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 52,723 kWh $ 2,499 $ 0.209 /kWh

- Demand Charge

 87 kW $ 807 $ 0.00 /kW

TOTAL ENERGY

 540 MMBtu $ 3,306 -
08 view
details		 CHANGE OPERATING CONDITIONS 4.6320 N $ 0 $ 3,140 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

 337 kW $ 3,140 $ 0.00 /kW

TOTAL ENERGY

 0 MMBtu $ 3,140 -
09 view
details		 MINIMIZE WATER USAGE 3.4151 N $ 2,000 $ 977 2.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

 268,275 Gal $ 977 $ 0 /Gal

TOTAL WASTE

 - $ 977 -