Industrial Assessment Centers

Assessment #BD0326


Assessment Year 2007
SIC 2621
SIC Description Paper Mills
NAICS 322121
NAICS Description Paper (except Newsprint) Mills
Principal Product paperboard
Sales $ 1
# of Employees 48
Plant Area (Sq.Ft.) 53,125
Annual Production 1 Not Available
Production Hrs. Annual 8,712
Location (State) IL
Yearly Energy Cost $ 902,583

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

19,095,675 kWh $ 802,718 $ 0.042 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

252,295 MMBtu $ 99,865 $ 0.40 /MMBtu

TOTAL ENERGY

448,026 MMBtu $ 902,583 $ 2.01 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

553,974 kWh
0 kWh
$ 32,514
$ 0
4.05 %
0.00 %
$ 0.042 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 0.40 /MMBtu

TOTAL ENERGY

5,782 MMBtu
0 MMBtu
$ 32,789
$ 0
3.63 %
0.00 %
$ 2.01 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 450 $ 668 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,874 kWh $ 667 $ 0.042 /kWh

- Demand Charge

21 kW $ 1 $ 0.00 /kW

TOTAL ENERGY

163 MMBtu $ 668 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 650 $ 460 1.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,323 kWh $ 459 $ 0.042 /kWh

- Demand Charge

10 kW $ 1 $ 0.00 /kW

TOTAL ENERGY

75 MMBtu $ 460 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 4,115 $ 5,449 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

129,722 kWh $ 5,448 $ 0.042 /kWh

- Demand Charge

179 kW $ 1 $ 0.00 /kW

TOTAL ENERGY

1,330 MMBtu $ 5,449 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 42,500 $ 7,742 5.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

184,301 kWh $ 7,741 $ 0.042 /kWh

- Demand Charge

134 kW $ 1 $ 0.00 /kW

TOTAL ENERGY

1,889 MMBtu $ 7,742 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 20,500 $ 9,075 2.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

216,040 kWh $ 9,074 $ 0.042 /kWh

- Demand Charge

157 kW $ 1 $ 0.00 /kW

TOTAL ENERGY

2,214 MMBtu $ 9,075 -
06 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 1,200 $ 9,125 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

714 kWh $ 9,125 $ 0.042 /kWh

TOTAL ENERGY

7 MMBtu $ 9,125 -
07 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 5,500 $ 14,867 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

2,268,000 lbs $ 14,867 $ 0 /lbs

TOTAL WASTE

- $ 14,867 -
08 view
details
MODIFY STARTUP/SHUTDOWN TIMES 4.4540 N $ 7,000 $ 2,400 2.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 2,400 -

TOTAL PRODUCTON

- $ 2,400 -
09 view
details
RECOVER AND REUSE WASTE MATERIAL 3.5311 N $ 0 $ 512 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

55,600 lbs $ 512 $ 0 /lbs

TOTAL WASTE

- $ 512 -
10 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 N $ 150 $ 270 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

104 MMBtu $ 270 $ 0.00 /MMBtu

TOTAL ENERGY

104 MMBtu $ 270 -