Industrial Assessment Centers

Assessment #BD0323


Assessment Year 2007
SIC 2621
SIC Description Paper Mills
NAICS 322121
NAICS Description Paper (except Newsprint) Mills
Principal Product Specialty Papter
Sales $ 8,000,000
# of Employees 37
Plant Area (Sq.Ft.) 200,000
Annual Production 8,600 Tons
Production Hrs. Annual 6,240
Location (State) IL
Yearly Energy Cost $ 1,075,111

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,303,675 kWh $ 284,261 $ 0.034 /kWh

- Demand Charge

21,828 kW $ 198,752 $ 9.11 /kW

- Electricity Fees

- $ 0 -

Natural Gas

77,088 MMBtu $ 592,098 $ 7.68 /MMBtu

TOTAL ENERGY

162,201 MMBtu $ 1,075,111 $ 6.63 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

188,751 kWh
178,298 kWh
$ 6,099
$ 5,800
2.15 %
2.04 %
$ 0.034 /kWh

- Demand Charge

576 kW
538 kW
$ 3,721
$ 3,351
1.87 %
1.69 %
$ 9.11 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

5,812 MMBtu
4,020 MMBtu
$ 32,618
$ 31,151
5.51 %
5.26 %
$ 7.68 /MMBtu

TOTAL ENERGY

7,745 MMBtu
5,847 MMBtu
$ 42,438
$ 40,302
3.95 %
3.75 %
$ 6.63 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 20,500 $ 5,169 3.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

130,677 kWh $ 3,738 $ 0.034 /kWh

- Demand Charge

157 kW $ 1,431 $ 9.11 /kW

TOTAL ENERGY

1,339 MMBtu $ 5,169 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 150 $ 171 0.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,544 kWh $ 101 $ 0.034 /kWh

- Demand Charge

8 kW $ 70 $ 9.11 /kW

TOTAL ENERGY

36 MMBtu $ 171 -
03 view
details
-.---- N $ 400 $ 372 1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,953 kWh $ 85 $ 0.034 /kWh

- Demand Charge

24 kW $ 249 $ 9.11 /kW

TOTAL ENERGY

30 MMBtu $ 334 -

Personnel Changes

- $ 25 -

Ancillary Material Cost

- $ 13 -

TOTAL PRODUCTON

- $ 38 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 225 $ 168 1.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,997 kWh $ 57 $ 0.034 /kWh

- Demand Charge

3 kW $ 25 $ 9.11 /kW

TOTAL ENERGY

20 MMBtu $ 82 -

Personnel Changes

- $ 51 -

Ancillary Material Cost

- $ 35 -

TOTAL PRODUCTON

- $ 86 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 185 $ 613 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,503 kWh $ 157 $ 0.034 /kWh

- Demand Charge

11 kW $ 96 $ 9.11 /kW

TOTAL ENERGY

56 MMBtu $ 253 -

Personnel Changes

- $ 238 -

Ancillary Material Cost

- $ 122 -

TOTAL PRODUCTON

- $ 360 -
06 view
details
-.---- I $ 300 $ 745 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,146 kWh $ 462 $ 0.034 /kWh

- Demand Charge

31 kW $ 283 $ 9.11 /kW

TOTAL ENERGY

165 MMBtu $ 745 -
07 view
details
-.---- I $ 300 $ 966 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,948 kWh $ 599 $ 0.034 /kWh

- Demand Charge

40 kW $ 367 $ 9.11 /kW

TOTAL ENERGY

215 MMBtu $ 966 -
08 view
details
INSTALL TURBULATORS 2.1222 N $ 1,200 $ 1,467 0.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,792 MMBtu $ 1,467 $ 7.68 /MMBtu

TOTAL ENERGY

1,792 MMBtu $ 1,467 -
09 view
details
-.---- I $ 24,000 $ 33,251 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,983 kWh $ 900 $ 0.034 /kWh

- Demand Charge

302 kW $ 1,200 $ 9.11 /kW

Natural Gas

4,020 MMBtu $ 31,151 $ 7.68 /MMBtu

TOTAL ENERGY

4,092 MMBtu $ 33,251 -