Industrial Assessment Centers
Assessment #BD0322
| Assessment Year | 2007 |
|---|---|
| SIC | 3423 |
| SIC Description | Hand And Edge Tools, Nec |
| NAICS | 332212 |
| NAICS Description | Hand and Edge Tool Manufacturing |
| Principal Product | Striking Tools |
| Sales | $ 25,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 75,000 |
| Annual Production | 2,000,000 Pieces |
| Production Hrs. Annual | 6,140 |
| Location (State) | IL |
| Yearly Energy Cost | $ 999,769 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,895,760 kWh | $ 117,346 | $ 0.024 /kWh |
- Demand Charge |
14,090 kW | $ 129,636 | $ 9.20 /kW |
- Electricity Fees |
- | $ 7,179 | - |
Natural Gas |
71,387 MMBtu | $ 745,608 | $ 10.44 /MMBtu |
TOTAL ENERGY |
121,569 MMBtu | $ 999,769 | $ 8.22 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
228,516 kWh 0 kWh |
$ -7,764 $ 0 |
-6.62 % 0.00 % |
$ 0.024 /kWh |
- Demand Charge |
1,412 kW 0 kW |
$ 13,000 $ 0 |
10.03 % 0.00 % |
$ 9.20 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
9,643 MMBtu 0 MMBtu |
$ 105,698 $ 0 |
14.18 % 0.00 % |
$ 10.44 /MMBtu |
TOTAL ENERGY |
11,986 MMBtu 0 MMBtu |
$ 110,934 $ 0 |
11.10 % 0.00 % |
$ 8.22 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 525 | $ 436 | 1.20 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 663 | $ 623 | 1.06 | ||||||||||||||||||||||||||||
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| 03 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,500 | $ 30,494 | 0.05 | ||||||||||||||||||||||||||||
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| 04 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 1,933 | 0.00 | ||||||||||||||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,000 | $ 1,695 | 0.59 | ||||||||||||||||||||||||||||
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| 06 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 1,692 | $ 1,672 | 1.01 | ||||||||||||||||||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 1,200 | $ 4,691 | 0.26 | ||||||||||||||||||||||||||||
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| 08 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | N | $ 9,911 | $ 9,911 | 1.00 | ||||||||||||||||||||||||||||
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| 09 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 2,235 | $ 3,149 | 0.71 | ||||||||||||||||||||||||||||
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| 10 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 60,000 | $ 56,660 | 1.06 | ||||||||||||||||||||||||||||
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| 11 | view details |
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS | 3.2123 | N | $ 2,200 | $ 58,881 | 0.04 | ||||||||||||||||||||||||||||
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