Industrial Assessment Centers

Assessment #BD0303


Assessment Year 2006
SIC 2448
SIC Description Wood Pallets And Skids
NAICS 238130
NAICS Description Framing Contractors
Principal Product Wooden Carts, Boxes, Pallets
Sales $ 16,000,000
# of Employees 61
Plant Area (Sq.Ft.) 102,000
Annual Production 350 Pieces
Production Hrs. Annual 5,304
Location (State) IL
Yearly Energy Cost $ 82,576

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

958,860 kWh $ 48,335 $ 0.050 /kWh

- Demand Charge

1,745 kW $ 12,814 $ 7.34 /kW

- Electricity Fees

- $ 0 -

Natural Gas

2,373 MMBtu $ 21,427 $ 9.03 /MMBtu

TOTAL ENERGY

12,201 MMBtu $ 82,576 $ 6.77 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

372 kWh
177 kWh
$ 5,499
$ 2,621
11.38 %
5.42 %
$ 0.050 /kWh

- Demand Charge

299 kW
158 kW
$ 2,197
$ 1,165
17.15 %
9.09 %
$ 7.34 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,297 MMBtu
230 MMBtu
$ 11,682
$ 2,403
54.52 %
11.21 %
$ 9.03 /MMBtu

TOTAL ENERGY

1,301 MMBtu
232 MMBtu
$ 19,378
$ 6,189
23.47 %
7.49 %
$ 6.77 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 8,400 $ 9,279 0.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,067 MMBtu $ 9,279 $ 9.03 /MMBtu

TOTAL ENERGY

1,067 MMBtu $ 9,279 -
02 view
details
INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS 2.4113 N $ 4,020 $ 2,839 1.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

152 kWh $ 2,246 $ 0.050 /kWh

- Demand Charge

81 kW $ 593 $ 7.34 /kW

TOTAL ENERGY

2 MMBtu $ 2,839 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 1,500 $ 2,511 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

126 kWh $ 1,862 $ 0.050 /kWh

- Demand Charge

88 kW $ 649 $ 7.34 /kW

TOTAL ENERGY

1 MMBtu $ 2,511 -
04 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 I $ 400 $ 2,403 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

230 MMBtu $ 2,403 $ 9.03 /MMBtu

TOTAL ENERGY

230 MMBtu $ 2,403 -
05 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 1,500 $ 1,275 1.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

51 kWh $ 759 $ 0.050 /kWh

- Demand Charge

70 kW $ 516 $ 7.34 /kW

TOTAL ENERGY

1 MMBtu $ 1,275 -
06 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 2,000 $ 903 2.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33 kWh $ 492 $ 0.050 /kWh

- Demand Charge

56 kW $ 411 $ 7.34 /kW

TOTAL ENERGY

0 MMBtu $ 903 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 225 $ 168 1.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10 kWh $ 140 $ 0.050 /kWh

- Demand Charge

4 kW $ 28 $ 7.34 /kW

TOTAL ENERGY

0 MMBtu $ 168 -