Industrial Assessment Centers

Assessment #BD0298


Assessment Year 2006
SIC 3442
SIC Description Metal Doors, Sash, And Trim
NAICS 332321
NAICS Description Metal Window and Door Manufacturing
Principal Product Basement Windows
Sales $ 2,400,000
# of Employees 18
Plant Area (Sq.Ft.) 32,000
Annual Production 94,000 Pieces
Production Hrs. Annual 2,210
Location (State) IL
Yearly Energy Cost $ 61,813

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

266,388 kWh $ 11,570 $ 0.043 /kWh

- Demand Charge

2,556 kW $ 5,538 $ 2.17 /kW

- Electricity Fees

- $ 22,176 -

Natural Gas

2,484 MMBtu $ 22,529 $ 9.07 /MMBtu

TOTAL ENERGY

5,214 MMBtu $ 61,813 $ 11.86 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

26,374 kWh
26,374 kWh
$ 1,144
$ 1,144
9.89 %
9.89 %
$ 0.043 /kWh

- Demand Charge

91 kW
91 kW
$ 198
$ 198
3.58 %
3.58 %
$ 2.17 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

263 MMBtu
238 MMBtu
$ 2,114
$ 1,912
9.38 %
8.49 %
$ 9.07 /MMBtu

TOTAL ENERGY

533 MMBtu
508 MMBtu
$ 3,456
$ 3,254
5.59 %
5.26 %
$ 11.86 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 1,014 $ 1,476 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

184 MMBtu $ 1,476 $ 9.07 /MMBtu

TOTAL ENERGY

184 MMBtu $ 1,476 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 140 $ 988 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,014 kWh $ 825 $ 0.043 /kWh

- Demand Charge

75 kW $ 163 $ 2.17 /kW

TOTAL ENERGY

195 MMBtu $ 988 -
03 view
details
PAY BILLS ON TIME TO AVOID LATE FEES 4.8210 N $ 0 $ 902 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 902 -

TOTAL PRODUCTON

- $ 902 -
04 view
details
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS 2.7444 I $ 1,200 $ 436 2.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

54 MMBtu $ 436 $ 9.07 /MMBtu

TOTAL ENERGY

54 MMBtu $ 436 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 350 $ 350 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,995 kWh $ 173 $ 0.043 /kWh

- Demand Charge

6 kW $ 12 $ 2.17 /kW

TOTAL ENERGY

41 MMBtu $ 185 -

Personnel Changes

- $ 69 -

Ancillary Material Cost

- $ 96 -

TOTAL PRODUCTON

- $ 165 -
06 view
details
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS 2.7445 N $ 370 $ 202 1.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

25 MMBtu $ 202 $ 9.07 /MMBtu

TOTAL ENERGY

25 MMBtu $ 202 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 300 $ 169 1.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,365 kWh $ 146 $ 0.043 /kWh

- Demand Charge

10 kW $ 23 $ 2.17 /kW

TOTAL ENERGY

34 MMBtu $ 169 -