Industrial Assessment Centers
Assessment #BD0288
| Assessment Year | 2005 |
|---|---|
| SIC | 2635 |
| SIC Description | |
| NAICS | 322211 |
| NAICS Description | Corrugated and Solid Fiber Box Manufacturing |
| Principal Product | Corrugated Cardboard |
| Sales | $ 12,000,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 180,000 |
| Annual Production | 50,000,000 Pieces |
| Production Hrs. Annual | 6,240 |
| Location (State) | IL |
| Yearly Energy Cost | $ 424,468 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,331,588 kWh | $ 81,212 | $ 0.035 /kWh |
- Demand Charge |
12,317 kW | $ 17,881 | $ 1.45 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
425,290 MMBtu | $ 325,375 | $ 0.77 /MMBtu |
TOTAL ENERGY |
449,189 MMBtu | $ 424,468 | $ 0.94 /MMBtu |
Water Disposal |
4,728,108 Gal | $ 7,347 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,812,134 kWh 2,787,412 kWh |
$ 83,234 $ 82,374 |
102.49 % 101.43 % |
$ 0.035 /kWh |
- Demand Charge |
868 kW 834 kW |
$ 1,259 $ 1,210 |
7.04 % 6.77 % |
$ 1.45 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,014 MMBtu 2,208 MMBtu |
$ 30,709 $ 16,891 |
9.44 % 5.19 % |
$ 0.77 /MMBtu |
TOTAL ENERGY |
32,839 MMBtu 30,779 MMBtu |
$ 115,202 $ 100,475 |
27.14 % 23.67 % |
$ 0.94 /MMBtu |
Water Disposal |
561,600 Gal 0 Gal |
$ 1,651 $ 0 |
22.47 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL REPLACEMENT DOORS | 2.7495 | I | $ 72,000 | $ 65,227 | 1.10 | ||||||||||||||||||||||||
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| 02 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | N | $ 12,800 | $ 13,106 | 0.98 | ||||||||||||||||||||||||
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| 03 | view details |
REPLACE BOILER | 2.1224 | I | $ 2,500 | $ 14,342 | 0.17 | ||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 900 | $ 8,812 | 0.10 | ||||||||||||||||||||||||
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| 05 | view details |
IMPROVE COMBUSTION CONTROL CAPABILITY | 2.1116 | I | $ 2,000 | $ 5,194 | 0.39 | ||||||||||||||||||||||||
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| 06 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 550 | $ 536 | 1.03 | ||||||||||||||||||||||||
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| 07 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 10,160 | $ 4,293 | 2.37 | ||||||||||||||||||||||||
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| 08 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 2,400 | $ 2,844 | 0.84 | ||||||||||||||||||||||||
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| 09 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 1,000 | $ 712 | 1.40 | ||||||||||||||||||||||||
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| 10 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 300 | $ 1,050 | 0.29 | ||||||||||||||||||||||||
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| 11 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 2,480 | $ 1,154 | 2.15 | ||||||||||||||||||||||||
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| 12 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 375 | $ 677 | 0.55 | ||||||||||||||||||||||||
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| 13 | view details |
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION | 3.4111 | N | $ 1,250 | $ 1,651 | 0.76 | ||||||||||||||||||||||||
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