Industrial Assessment Centers

Assessment #BD0285


Assessment Year 2005
SIC 2514
SIC Description Metal Household Furniture
NAICS 337124
NAICS Description Metal Household Furniture Manufacturing
Principal Product Bed Frames
Sales $ 40,000,000
# of Employees 200
Plant Area (Sq.Ft.) 125,000
Annual Production 225,000 Pieces
Production Hrs. Annual 3,770
Location (State) MO
Yearly Energy Cost $ 176,983

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,855,425 kWh $ 89,439 $ 0.048 /kWh

- Demand Charge

5,321 kW $ 11,049 $ 2.08 /kW

- Electricity Fees

- $ 6,368 -

Natural Gas

7,571 MMBtu $ 70,127 $ 9.26 /MMBtu

TOTAL ENERGY

26,589 MMBtu $ 176,983 $ 6.66 /MMBtu

Water Disposal

1,749,000 Gal $ 3,713 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

155,684 kWh
140,770 kWh
$ 7,505
$ 6,786
8.39 %
7.59 %
$ 0.048 /kWh

- Demand Charge

3,682 kW
926 kW
$ 5,097
$ 1,923
46.13 %
17.40 %
$ 2.08 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.26 /MMBtu

TOTAL ENERGY

1,596 MMBtu
1,443 MMBtu
$ 12,602
$ 8,709
7.12 %
4.92 %
$ 6.66 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 2,695 $ 3,090 0.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

47,486 kWh $ 2,289 $ 0.048 /kWh

- Demand Charge

274 kW $ 570 $ 2.08 /kW

TOTAL ENERGY

487 MMBtu $ 2,859 -

Personnel Changes

- $ 79 -

Ancillary Material Cost

- $ 152 -

TOTAL PRODUCTON

- $ 231 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 4,080 $ 2,976 1.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,299 kWh $ 2,617 $ 0.048 /kWh

- Demand Charge

173 kW $ 359 $ 2.08 /kW

TOTAL ENERGY

557 MMBtu $ 2,976 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 1,695 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,163 kWh $ 1,357 $ 0.048 /kWh

- Demand Charge

163 kW $ 338 $ 2.08 /kW

TOTAL ENERGY

289 MMBtu $ 1,695 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 675 $ 995 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,914 kWh $ 719 $ 0.048 /kWh

- Demand Charge

1,363 kW $ 276 $ 2.08 /kW

TOTAL ENERGY

153 MMBtu $ 995 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 900 $ 487 1.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,827 kWh $ 330 $ 0.048 /kWh

- Demand Charge

75 kW $ 157 $ 2.08 /kW

TOTAL ENERGY

70 MMBtu $ 487 -
06 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 0 $ 488 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

235 kW $ 488 $ 2.08 /kW

TOTAL ENERGY

0 MMBtu $ 488 -
07 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 360 $ 370 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,995 kWh $ 193 $ 0.048 /kWh

- Demand Charge

6 kW $ 11 $ 2.08 /kW

TOTAL ENERGY

41 MMBtu $ 204 -

Personnel Changes

- $ 69 -

Ancillary Material Cost

- $ 97 -

TOTAL PRODUCTON

- $ 166 -
08 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 I $ 480 $ 11,600 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

78,000 lbs $ 11,600 $ 0 /lbs

TOTAL WASTE

- $ 11,600 -
09 view
details
MINIMIZE WATER USAGE 3.4151 N $ 1,320 $ 3,135 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Consumption

- $ 3,135 -

TOTAL PRODUCTON

- $ 3,135 -
10 view
details
CHANGE OPERATING CONDITIONS 4.6320 N $ 2,500 $ 2,898 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

1,393 kW $ 2,898 $ 2.08 /kW

TOTAL ENERGY

0 MMBtu $ 2,898 -