Industrial Assessment Centers
Assessment #BD0266
| Assessment Year | 2004 |
|---|---|
| SIC | 3479 |
| SIC Description | Metal Coating And Allied Services |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | Thermal Spray Job Shop |
| Sales | $ 10,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 65,000 |
| Annual Production | 40,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | MO |
| Yearly Energy Cost | $ 225,638 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,557,600 kWh | $ 167,704 | $ 0.066 /kWh |
- Demand Charge |
7,258 kW | $ 15,677 | $ 2.16 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
6,330 MMBtu | $ 42,257 | $ 6.68 /MMBtu |
TOTAL ENERGY |
32,545 MMBtu | $ 225,638 | $ 6.93 /MMBtu |
Water Disposal |
46,911 Gal | $ 15,071 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
341,493 kWh 341,493 kWh |
$ 16,597 $ 16,597 |
9.90 % 9.90 % |
$ 0.066 /kWh |
- Demand Charge |
640 kW 640 kW |
$ 1,382 $ 1,382 |
8.82 % 8.82 % |
$ 2.16 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
39 MMBtu 39 MMBtu |
$ 260 $ 260 |
0.62 % 0.62 % |
$ 6.68 /MMBtu |
TOTAL ENERGY |
3,539 MMBtu 3,539 MMBtu |
$ 18,239 $ 18,239 |
8.08 % 8.08 % |
$ 6.93 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
BURN A LESS EXPENSIVE GRADE OF FUEL | 2.1331 | I | $ 11,000 | $ 260 | 42.31 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES | 3.8132 | I | $ 4,930 | $ 6,225 | 0.79 | ||||||||||||||||||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 600 | $ 8,992 | 0.07 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 2,765 | $ 1,081 | 2.56 | ||||||||||||||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 1,425 | $ 703 | 2.03 | ||||||||||||||||||||||||||||
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| 06 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 220 | $ 504 | 0.44 | ||||||||||||||||||||||||||||
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| 07 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 323 | $ 382 | 0.85 | ||||||||||||||||||||||||||||
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| 08 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 510 | $ 329 | 1.55 | ||||||||||||||||||||||||||||
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| 09 | view details |
INSTALL FLOATING COVERS ON TANKS OF VOLATILE MATERIALS TO REDUCE EVAPORATION | 3.8124 | N | $ 1,575 | $ 2,462 | 0.64 | ||||||||||||||||||||||||||||
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| 10 | view details |
SEGREGATE METALS FOR SALE TO A RECYCLER | 3.5246 | I | $ 96 | $ 1,020 | 0.09 | ||||||||||||||||||||||||||||
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| 11 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.6520 | I | $ 96 | $ 3,200 | 0.03 | ||||||||||||||||||||||||||||
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| 12 | view details |
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION | 3.4111 | I | $ 2,500 | $ 1,404 | 1.78 | ||||||||||||||||||||||||||||
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