Industrial Assessment Centers

Assessment #BD0263


Assessment Year 2004
SIC 2541
SIC Description Wood Partitions And Fixtures
NAICS 337215
NAICS Description Showcase, Partition, Shelving, and Locker Manufacturing
Principal Product Shelving Systems and Store Fixtures
Sales $ 20,000,000
# of Employees 116
Plant Area (Sq.Ft.) 155,000
Annual Production 10,000 Pieces
Production Hrs. Annual 3,150
Location (State) IL
Yearly Energy Cost $ 329,557

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,363,105 kWh $ 208,908 $ 0.088 /kWh

- Demand Charge

9,055 kW $ 85,054 $ 9.39 /kW

- Electricity Fees

- $ 0 -

Natural Gas

4,993 MMBtu $ 35,595 $ 7.13 /MMBtu

TOTAL ENERGY

29,215 MMBtu $ 329,557 $ 11.28 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

551,648 kWh
204,019 kWh
$ 23,887
$ 8,834
11.43 %
4.23 %
$ 0.088 /kWh

- Demand Charge

1,935 kW
463 kW
$ 18,106
$ 4,347
21.29 %
5.11 %
$ 9.39 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,984 MMBtu
106 MMBtu
$ 12,913
$ 691
36.28 %
1.94 %
$ 7.13 /MMBtu

TOTAL ENERGY

7,638 MMBtu
2,197 MMBtu
$ 54,906
$ 13,872
16.66 %
4.21 %
$ 11.28 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 58,035 $ 29,300 1.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

273,399 kWh $ 11,838 $ 0.088 /kWh

- Demand Charge

1,042 kW $ 9,780 $ 9.39 /kW

TOTAL ENERGY

2,802 MMBtu $ 21,618 -

Personnel Changes

- $ 3,913 -

Primary Raw Material

- $ 3,769 -

TOTAL PRODUCTON

- $ 7,682 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 2,400 $ 12,939 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

199,691 kWh $ 8,647 $ 0.088 /kWh

- Demand Charge

457 kW $ 4,292 $ 9.39 /kW

TOTAL ENERGY

2,047 MMBtu $ 12,939 -
03 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 20,520 $ 9,868 2.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,818 kWh $ 80 $ 0.088 /kWh

- Demand Charge

28 kW $ 196 $ 9.39 /kW

Natural Gas

1,474 MMBtu $ 9,592 $ 7.13 /MMBtu

TOTAL ENERGY

1,492 MMBtu $ 9,868 -
04 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 N $ 20,020 $ 9,390 2.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

404 MMBtu $ 2,630 $ 7.13 /MMBtu

TOTAL ENERGY

404 MMBtu $ 2,630 -

Personnel Changes

- $ 6,760 -

TOTAL PRODUCTON

- $ 6,760 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 3,114 $ 1,226 2.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,471 kWh $ 756 $ 0.088 /kWh

- Demand Charge

50 kW $ 470 $ 9.39 /kW

TOTAL ENERGY

179 MMBtu $ 1,226 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 750 $ 2,501 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,631 kWh $ 1,370 $ 0.088 /kWh

- Demand Charge

121 kW $ 1,131 $ 9.39 /kW

TOTAL ENERGY

324 MMBtu $ 2,501 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,575 $ 1,654 0.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,853 kWh $ 600 $ 0.088 /kWh

- Demand Charge

112 kW $ 1,054 $ 9.39 /kW

TOTAL ENERGY

142 MMBtu $ 1,654 -
08 view
details
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR 2.4233 N $ 4,000 $ 1,537 2.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,457 kWh $ 409 $ 0.088 /kWh

- Demand Charge

120 kW $ 1,128 $ 9.39 /kW

TOTAL ENERGY

97 MMBtu $ 1,537 -
09 view
details
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS 2.7444 I $ 1,050 $ 691 1.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

106 MMBtu $ 691 $ 7.13 /MMBtu

TOTAL ENERGY

106 MMBtu $ 691 -
10 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 377 $ 421 0.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,328 kWh $ 187 $ 0.088 /kWh

- Demand Charge

6 kW $ 55 $ 9.39 /kW

TOTAL ENERGY

44 MMBtu $ 242 -

Personnel Changes

- $ 75 -

Primary Raw Material

- $ 104 -

TOTAL PRODUCTON

- $ 179 -
11 view
details
SELL / OFFER BY-PRODUCT AS ANIMAL FEED 3.5317 I $ 130 $ 26,600 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

980,000 lbs $ 26,600 $ 0 /lbs

TOTAL WASTE

- $ 26,600 -
12 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 260 $ 2,120 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

40,000 lbs $ 2,120 $ 0 /lbs

TOTAL WASTE

- $ 2,120 -