Industrial Assessment Centers
Assessment #BD0236
| Assessment Year | 2003 |
|---|---|
| SIC | 2851 |
| SIC Description | Paints And Allied Products |
| NAICS | 325510 |
| NAICS Description | Paint and Coating Manufacturing |
| Principal Product | Wood care products |
| Sales | $ 180,000,000 |
| # of Employees | 210 |
| Plant Area (Sq.Ft.) | 201,000 |
| Annual Production | 40,000,000 Pieces |
| Production Hrs. Annual | 8,160 |
| Location (State) | IL |
| Yearly Energy Cost | $ 348,399 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,610,300 kWh | $ 154,964 | $ 0.034 /kWh |
- Demand Charge |
8,848 kW | $ 92,904 | $ 10.50 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
14,632 MMBtu | $ 100,531 | $ 6.87 /MMBtu |
TOTAL ENERGY |
61,888 MMBtu | $ 348,399 | $ 5.63 /MMBtu |
Water Disposal |
852,000 Gal | $ 2,773 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
460,148 kWh 460,148 kWh |
$ 15,458 $ 15,458 |
9.98 % 9.98 % |
$ 0.034 /kWh |
- Demand Charge |
668 kW 668 kW |
$ 7,012 $ 7,012 |
7.55 % 7.55 % |
$ 10.50 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,689 MMBtu 481 MMBtu |
$ 25,334 $ 3,298 |
25.20 % 3.28 % |
$ 6.87 /MMBtu |
TOTAL ENERGY |
8,405 MMBtu 5,197 MMBtu |
$ 47,804 $ 25,768 |
13.72 % 7.40 % |
$ 5.63 /MMBtu |
Water Disposal |
122,400 Gal 0 Gal |
$ 773 $ 0 |
27.88 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE RADIANT HEATER FOR SPOT HEATING | 2.7231 | N | $ 23,000 | $ 20,989 | 1.10 | ||||||||||||||||||||
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| 02 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 900 | $ 8,247 | 0.11 | ||||||||||||||||||||
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| 03 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 19,250 | $ 5,511 | 3.49 | ||||||||||||||||||||
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| 04 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 200 | $ 3,728 | 0.05 | ||||||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 2,325 | $ 3,143 | 0.74 | ||||||||||||||||||||
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| 06 | view details |
DIRECT WARMEST AIR TO COMBUSTION INTAKE | 2.1213 | I | $ 2,000 | $ 2,046 | 0.98 | ||||||||||||||||||||
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| 07 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,000 | $ 2,018 | 0.50 | ||||||||||||||||||||
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| 08 | view details |
INSTALL TURBULATORS | 2.1222 | I | $ 1,200 | $ 1,075 | 1.12 | ||||||||||||||||||||
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| 09 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 1,560 | $ 1,047 | 1.49 | ||||||||||||||||||||
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| 10 | view details |
SEGREGATE METALS FOR SALE TO A RECYCLER | 3.5246 | I | $ 1,000 | $ 6,061 | 0.16 | ||||||||||||||||||||
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| 11 | view details |
MINIMIZE WATER USAGE | 3.4151 | N | $ 460 | $ 773 | 0.60 | ||||||||||||||||||||
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| 12 | view details |
INSTALL AUTOMATIC PACKING EQUIPMENT | 4.4410 | I | $ 99,000 | $ 89,455 | 1.11 | ||||||||||||||||||||
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