Industrial Assessment Centers
Assessment #BD0190
| Assessment Year | 2001 |
|---|---|
| SIC | 3965 |
| SIC Description | Fasteners, Buttons, Needles, & Pins |
| NAICS | |
| NAICS Description | |
| Principal Product | Button Parts and Button Making Equipment |
| Sales | $ 23,000,000 |
| # of Employees | 87 |
| Plant Area (Sq.Ft.) | 75,000 |
| Annual Production | 22,000,000 Pieces |
| Production Hrs. Annual | 6,240 |
| Location (State) | IL |
| Yearly Energy Cost | $ 62,571 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
804,900 kWh | $ 36,888 | $ 0.046 /kWh |
- Demand Charge |
2,478 kW | $ 18,213 | $ 7.35 /kW |
- Electricity Fees |
- | $ 2,538 | - |
Natural Gas |
1,004 MMBtu | $ 4,932 | $ 4.91 /MMBtu |
TOTAL ENERGY |
9,254 MMBtu | $ 62,571 | $ 6.76 /MMBtu |
Water Disposal |
243,548 Gal | $ 1,245 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
64,812 kWh 0 kWh |
$ 2,969 $ 0 |
8.05 % 0.00 % |
$ 0.046 /kWh |
- Demand Charge |
99 kW 0 kW |
$ 718 $ 0 |
3.94 % 0.00 % |
$ 7.35 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 4.91 /MMBtu |
TOTAL ENERGY |
664 MMBtu 0 MMBtu |
$ 3,687 $ 0 |
5.89 % 0.00 % |
$ 6.76 /MMBtu |
Water Disposal |
102,960 Gal 0 Gal |
$ 503 $ 0 |
40.40 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR | 2.4233 | N | $ 4,400 | $ 1,232 | 3.57 | ||||||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 667 | $ 776 | 0.86 | ||||||||||||||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 300 | $ 752 | 0.40 | ||||||||||||||||||||||||
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| 04 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 525 | $ 417 | 1.26 | ||||||||||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 200 | $ 334 | 0.60 | ||||||||||||||||||||||||
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| 06 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 500 | $ 328 | 1.52 | ||||||||||||||||||||||||
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| 07 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | N | $ 710 | $ 178 | 3.99 | ||||||||||||||||||||||||
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| 08 | view details |
MINIMIZE WATER USAGE | 3.4151 | N | $ 1,705 | $ 503 | 3.39 | ||||||||||||||||||||||||
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| 09 | view details |
INSTALL AUTOMATIC PACKING EQUIPMENT | 4.4410 | P | $ 25,000 | $ 57,853 | 0.43 | ||||||||||||||||||||||||
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| 10 | view details |
CLEAR AND RENT EXISTING SPACE | 4.5210 | N | $ 3,000 | $ 48,656 | 0.06 | ||||||||||||||||||||||||
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| 11 | view details |
AUTOMATE PAYROLL SYSTEM | 4.4470 | I | $ 1,760 | $ 6,760 | 0.26 | ||||||||||||||||||||||||
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