Industrial Assessment Centers

Assessment #BD0174


Assessment Year 2000
SIC 3842
SIC Description Surgical Appliances And Supplies
NAICS
NAICS Description
Principal Product Orthotics
Sales $ 10,000,000
# of Employees 132
Plant Area (Sq.Ft.) 40,000
Annual Production 121,500 Not Available
Production Hrs. Annual 3,120
Location (State) IL
Yearly Energy Cost $ 92,009

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,100,528 kWh $ 74,768 $ 0.068 /kWh

- Demand Charge

4,697 kW $ 11,045 $ 2.35 /kW

- Electricity Fees

- $ 190 -

Natural Gas

1,173 MMBtu $ 6,006 $ 5.12 /MMBtu

TOTAL ENERGY

12,453 MMBtu $ 92,009 $ 7.39 /MMBtu

Water Disposal

1,288,056 Gal $ 2,108 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

118,113 kWh
118,113 kWh
$ 8,029
$ 8,029
10.74 %
10.74 %
$ 0.068 /kWh

- Demand Charge

331 kW
331 kW
$ 776
$ 776
7.03 %
7.03 %
$ 2.35 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.12 /MMBtu

TOTAL ENERGY

1,211 MMBtu
1,211 MMBtu
$ 8,805
$ 8,805
9.57 %
9.57 %
$ 7.39 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 I $ 2,695 $ 3,817 0.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,531 kWh $ 3,369 $ 0.068 /kWh

- Demand Charge

191 kW $ 448 $ 2.35 /kW

TOTAL ENERGY

508 MMBtu $ 3,817 -
02 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 I $ 2,000 $ 2,542 0.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,222 kWh $ 2,542 $ 0.068 /kWh

TOTAL ENERGY

382 MMBtu $ 2,542 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 1,800 $ 2,138 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,964 kWh $ 1,824 $ 0.068 /kWh

- Demand Charge

134 kW $ 314 $ 2.35 /kW

TOTAL ENERGY

276 MMBtu $ 2,138 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 385 $ 487 0.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 294 $ 0.068 /kWh

- Demand Charge

6 kW $ 14 $ 2.35 /kW

TOTAL ENERGY

45 MMBtu $ 308 -

One-time Revenue or Avoided Cost

- $ 179 -

TOTAL PRODUCTON

- $ 179 -
05 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 400 $ 1,090 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

26,000 lbs $ 1,090 $ 0 /lbs

TOTAL WASTE

- $ 1,090 -
06 view
details
REUSE / RECYCLE/ SELL PAPER PRODUCTS 3.5217 I $ 250 $ 854 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

18,200 lbs $ 854 $ 0 /lbs

TOTAL WASTE

- $ 854 -
07 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 I $ 500 $ 526 0.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 526 -

TOTAL PRODUCTON

- $ 526 -
08 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 I $ 61,810 $ 218,400 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Increase in Production

- $ 218,400 -

TOTAL PRODUCTON

- $ 218,400 -
09 view
details
CLEAR AND RENT EXISTING SPACE 4.5210 N $ 20,000 $ 45,120 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

By-product Production

- $ 45,120 -

TOTAL PRODUCTON

- $ 45,120 -