Industrial Assessment Centers

Assessment #BD0151


Assessment Year 2000
SIC 3953
SIC Description Marking Devices
NAICS
NAICS Description
Principal Product Industrial Marking Equipment & Inks
Sales $ 40,000,000
# of Employees 100
Plant Area (Sq.Ft.) 110,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Yearly Energy Cost $ 119,368

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

813,599 kWh $ 47,252 $ 0.058 /kWh

- Demand Charge

3,363 kW $ 39,411 $ 11.72 /kW

- Electricity Fees

- $ 960 -

Natural Gas

8,070 MMBtu $ 31,745 $ 3.93 /MMBtu

TOTAL ENERGY

16,409 MMBtu $ 119,368 $ 7.27 /MMBtu

Water Disposal

1,148,400 Gal $ 7,038 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

124,561 kWh
0 kWh
$ 7,225
$ 0
15.29 %
0.00 %
$ 0.058 /kWh

- Demand Charge

236 kW
0 kW
$ 3,803
$ 0
9.65 %
0.00 %
$ 11.72 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,702 MMBtu
0 MMBtu
$ 6,104
$ 0
19.23 %
0.00 %
$ 3.93 /MMBtu

TOTAL ENERGY

3,978 MMBtu
0 MMBtu
$ 17,132
$ 0
14.35 %
0.00 %
$ 7.27 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES 2.1221 N $ 20,000 $ 6,104 3.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,702 MMBtu $ 6,104 $ 3.93 /MMBtu

TOTAL ENERGY

2,702 MMBtu $ 6,104 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 3,075 $ 5,699 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

65,944 kWh $ 3,829 $ 0.058 /kWh

- Demand Charge

160 kW $ 1,870 $ 11.72 /kW

TOTAL ENERGY

676 MMBtu $ 5,699 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 1,828 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,619 kWh $ 1,432 $ 0.058 /kWh

- Demand Charge

34 kW $ 396 $ 11.72 /kW

TOTAL ENERGY

252 MMBtu $ 1,828 -
04 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 3,000 $ 2,720 1.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,447 kWh $ 1,360 $ 0.058 /kWh

- Demand Charge

27 kW $ 1,360 $ 11.72 /kW

TOTAL ENERGY

240 MMBtu $ 2,720 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 1,320 $ 781 1.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,551 kWh $ 604 $ 0.058 /kWh

- Demand Charge

15 kW $ 177 $ 11.72 /kW

TOTAL ENERGY

108 MMBtu $ 781 -
06 view
details
REPROCESS SPENT OILS ON SITE FOR RE-USE 3.5112 N $ 800 $ 1,181 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

2,376 Gal $ 1,181 $ 0 /Gal

TOTAL WASTE

- $ 1,181 -
07 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 8,000 $ 1,932 4.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Increase in Production

- $ 1,932 -

TOTAL PRODUCTON

- $ 1,932 -