Industrial Assessment Centers
Assessment #BD0126
| Assessment Year | 1999 |
|---|---|
| SIC | 3432 |
| SIC Description | Plumbing Fixture Fittings And Trim |
| NAICS | |
| NAICS Description | |
| Principal Product | Zinc Die Cast Parts |
| Sales | $ 50,000,000 |
| # of Employees | 490 |
| Plant Area (Sq.Ft.) | 194,000 |
| Annual Production | 30,000,000 Pieces |
| Production Hrs. Annual | 7,488 |
| Location (State) | IL |
| Yearly Energy Cost | $ 834,539 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,670,575 kWh | $ 320,189 | $ 0.037 /kWh |
- Demand Charge |
16,489 kW | $ 230,959 | $ 14.01 /kW |
- Electricity Fees |
- | $ 10,629 | - |
Natural Gas |
90,150 MMBtu | $ 272,762 | $ 3.03 /MMBtu |
TOTAL ENERGY |
179,023 MMBtu | $ 834,539 | $ 4.66 /MMBtu |
Water Disposal |
78,373,000 Gal | $ 56,512 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
789,274 kWh 653,283 kWh |
$ 29,115 $ 24,099 |
9.09 % 7.53 % |
$ 0.037 /kWh |
- Demand Charge |
1,265 kW 1,077 kW |
$ 17,721 $ 15,092 |
7.67 % 6.53 % |
$ 14.01 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
8,761 MMBtu 0 MMBtu |
$ 25,827 $ 0 |
9.47 % 0.00 % |
$ 3.03 /MMBtu |
TOTAL ENERGY |
16,851 MMBtu 6,696 MMBtu |
$ 72,663 $ 39,191 |
8.71 % 4.70 % |
$ 4.66 /MMBtu |
Water Disposal |
23,529,333 Gal 23,529,333 Gal |
$ 16,941 $ 16,941 |
29.98 % 29.98 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES | 2.1221 | N | $ 78,000 | $ 25,827 | 3.02 | ||||||||||||||||
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| 02 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 31,450 | $ 25,009 | 1.26 | ||||||||||||||||
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| 03 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 3,302 | $ 7,739 | 0.43 | ||||||||||||||||
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| 04 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 2,700 | $ 7,645 | 0.35 | ||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,125 | $ 4,658 | 0.24 | ||||||||||||||||
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| 06 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 2,365 | $ 1,785 | 1.32 | ||||||||||||||||
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| 07 | view details |
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER | 3.4114 | I | $ 14,000 | $ 16,941 | 0.83 | ||||||||||||||||
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| 08 | view details |
USE EVAPORATION TO CONCENTRATE MATERIAL | 3.3131 | I | $ 5,500 | $ 8,527 | 0.65 | ||||||||||||||||
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| 09 | view details |
MODIFY PROCESS TO REDUCE MATERIAL USE/COST | 4.1310 | I | $ 1,500 | $ 6,005 | 0.25 | ||||||||||||||||
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