Industrial Assessment Centers

Assessment #BD0112


Assessment Year 1998
SIC 3272
SIC Description Concrete Products, Nec
NAICS
NAICS Description
Principal Product Concrete Panels
Sales $ 27,000,000
# of Employees 110
Plant Area (Sq.Ft.) 59,000
Annual Production 11,000 Pieces
Production Hrs. Annual 3,510
Location (State) IL
Yearly Energy Cost $ 158,291

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

681,125 kWh $ 30,609 $ 0.045 /kWh

- Demand Charge

3,028 kW $ 36,939 $ 12.20 /kW

- Electricity Fees

- $ 425 -

Natural Gas

23,053 MMBtu $ 90,318 $ 3.92 /MMBtu

TOTAL ENERGY

30,035 MMBtu $ 158,291 $ 5.27 /MMBtu

Solid Waste (non-haz)

456,300 lbs $ 8,522 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

262,016 kWh
13,482 kWh
$ 10,985
$ 569
35.89 %
1.86 %
$ 0.045 /kWh

- Demand Charge

2,171 kW
24 kW
$ 26,480
$ 296
71.69 %
0.80 %
$ 12.20 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,340 MMBtu
1,340 MMBtu
$ 5,254
$ 5,254
5.82 %
5.82 %
$ 3.92 /MMBtu

TOTAL ENERGY

4,025 MMBtu
1,478 MMBtu
$ 42,719
$ 6,119
26.99 %
3.87 %
$ 5.27 /MMBtu

Solid Waste (non-haz)

315,900 lbs
0 lbs
$ 5,558
$ 0
65.22 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS 2.3192 N $ 1,000 $ 20,275 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

233,880 kWh $ 9,805 $ 0.045 /kWh

- Demand Charge

2,100 kW $ 25,620 $ 12.20 /kW

TOTAL ENERGY

2,397 MMBtu $ 35,425 -

Administrative Changes

- $ -15,150 -

TOTAL PRODUCTON

- $ -15,150 -
02 view
details
DIRECT WARMEST AIR TO COMBUSTION INTAKE 2.1213 I $ 12,000 $ 5,254 2.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,340 MMBtu $ 5,254 $ 3.92 /MMBtu

TOTAL ENERGY

1,340 MMBtu $ 5,254 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 825 $ 1,019 0.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,016 kWh $ 499 $ 0.045 /kWh

- Demand Charge

43 kW $ 520 $ 12.20 /kW

TOTAL ENERGY

123 MMBtu $ 1,019 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 650 $ 900 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,482 kWh $ 569 $ 0.045 /kWh

- Demand Charge

24 kW $ 296 $ 12.20 /kW

TOTAL ENERGY

138 MMBtu $ 865 -

Administrative Changes

- $ 35 -

TOTAL PRODUCTON

- $ 35 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 230 $ 266 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,638 kWh $ 112 $ 0.045 /kWh

- Demand Charge

4 kW $ 44 $ 12.20 /kW

TOTAL ENERGY

27 MMBtu $ 156 -

Administrative Changes

- $ 110 -

TOTAL PRODUCTON

- $ 110 -
06 view
details
CONTRACT A WOOD PALLET RECYCLING COMPANY 3.5316 N $ 350 $ 5,558 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

315,900 lbs $ 5,558 $ 0 /lbs

TOTAL WASTE

- $ 5,558 -
07 view
details
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS 3.5212 I $ 0 $ 694 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 694 -

TOTAL PRODUCTON

- $ 694 -
08 view
details
MOVE PRODUCT USING MECHANICAL MEANS 4.4230 N $ 90,000 $ 46,800 1.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 46,800 -

TOTAL PRODUCTON

- $ 46,800 -