Industrial Assessment Centers

Assessment #AS0408


Assessment Year 2005
SIC 3674
SIC Description Semiconductors And Related Devices
NAICS 334413
NAICS Description Semiconductor and Related Device Manufacturing
Principal Product Semiconductors
Sales $ 99,000,000
# of Employees 400
Plant Area (Sq.Ft.) 140,000
Annual Production 0 Pieces
Production Hrs. Annual 4,896
Location (State) AZ
Yearly Energy Cost $ 715,096

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

11,648,173 kWh $ 713,977 $ 0.061 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

82 MMBtu $ 1,119 $ 13.65 /MMBtu

TOTAL ENERGY

119,476 MMBtu $ 715,096 $ 5.99 /MMBtu

Water Disposal

34,384,000 Gal $ 38,476 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

157,968 kWh
0 kWh
$ 11,012
$ 0
1.54 %
0.00 %
$ 0.061 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 13.65 /MMBtu

TOTAL ENERGY

1,619 MMBtu
0 MMBtu
$ 11,012
$ 0
1.54 %
0.00 %
$ 5.99 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS 2.6222 N $ 214,240 $ 505,076 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 505,076 -

TOTAL PRODUCTON

- $ 505,076 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 38,229 $ 2,937 13.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

41,957 kWh $ 2,937 $ 0.061 /kWh

TOTAL ENERGY

430 MMBtu $ 2,937 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 1,000 $ 3,472 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,810 kWh $ 3,472 $ 0.061 /kWh

TOTAL ENERGY

511 MMBtu $ 3,472 -
04 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 N $ 24,575 $ 1,761 13.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,985 kWh $ 1,761 $ 0.061 /kWh

TOTAL ENERGY

266 MMBtu $ 1,761 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 14,371 $ 1,575 9.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,035 kWh $ 1,575 $ 0.061 /kWh

TOTAL ENERGY

226 MMBtu $ 1,575 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 3,000 $ 1,267 2.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,181 kWh $ 1,267 $ 0.061 /kWh

TOTAL ENERGY

186 MMBtu $ 1,267 -