Industrial Assessment Centers

Assessment #AS0402


Assessment Year 2005
SIC 2051
SIC Description Bread, Cake, And Related Products
NAICS 311812
NAICS Description Commercial Bakeries
Principal Product Bakery/Bread
Sales $ 88,000,000
# of Employees 100
Plant Area (Sq.Ft.) 135,000
Annual Production 97,000,000 Tons
Production Hrs. Annual 6,096
Location (State) AZ
Yearly Energy Cost $ 797,110

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,881,869 kWh $ 417,688 $ 0.071 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

54,896 MMBtu $ 379,422 $ 6.91 /MMBtu

TOTAL ENERGY

115,185 MMBtu $ 797,110 $ 6.92 /MMBtu

Water Disposal

18,821,000 Gal $ 14,941 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

805,365 kWh
795,817 kWh
$ 57,670
$ 56,983
13.81 %
13.64 %
$ 0.071 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

851 MMBtu
0 MMBtu
$ 5,882
$ 0
1.55 %
0.00 %
$ 6.91 /MMBtu

TOTAL ENERGY

9,106 MMBtu
8,157 MMBtu
$ 63,552
$ 56,983
7.97 %
7.15 %
$ 6.92 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 I $ 11,000 $ 15,919 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

222,642 kWh $ 15,919 $ 0.071 /kWh

TOTAL ENERGY

2,282 MMBtu $ 15,919 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 1,000 $ 13,755 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

192,655 kWh $ 13,755 $ 0.071 /kWh

TOTAL ENERGY

1,975 MMBtu $ 13,755 -
03 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 I $ 1,000 $ 12,630 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

176,650 kWh $ 12,630 $ 0.071 /kWh

TOTAL ENERGY

1,811 MMBtu $ 12,630 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 50,533 $ 10,620 4.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

147,499 kWh $ 10,620 $ 0.071 /kWh

TOTAL ENERGY

1,512 MMBtu $ 10,620 -
05 view
details
DIRECT WARMEST AIR TO COMBUSTION INTAKE 2.1213 N $ 1,000 $ 4,823 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

698 MMBtu $ 4,823 $ 6.91 /MMBtu

TOTAL ENERGY

698 MMBtu $ 4,823 -
06 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 18,400 $ 4,059 4.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

56,371 kWh $ 4,059 $ 0.071 /kWh

TOTAL ENERGY

578 MMBtu $ 4,059 -
07 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 N $ 2,000 $ 1,059 1.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

153 MMBtu $ 1,059 $ 6.91 /MMBtu

TOTAL ENERGY

153 MMBtu $ 1,059 -
08 view
details
DIRECT WARMEST AIR TO COMBUSTION INTAKE 2.1213 N $ 3,000 $ 687 4.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,548 kWh $ 687 $ 0.071 /kWh

TOTAL ENERGY

98 MMBtu $ 687 -