Industrial Assessment Centers

Assessment #AS0390


Assessment Year 2004
SIC 3679
SIC Description Electronic Components, Nec
NAICS 334418
NAICS Description Printed Circuit Assembly (Electronic Assembly) Manufacturing
Principal Product Printed Circuit Boards
Sales $ 9,000,000
# of Employees 100
Plant Area (Sq.Ft.) 55,000
Annual Production 11,000 Pieces
Production Hrs. Annual 4,160
Location (State) AZ
Yearly Energy Cost $ 56,404

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

704,764 kWh $ 48,037 $ 0.068 /kWh

- Demand Charge

2,509 kW $ 7,802 $ 3.11 /kW

- Electricity Fees

- $ 565 -

TOTAL ENERGY

7,224 MMBtu $ 56,404 $ 7.81 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

242,915 kWh
167,957 kWh
$ 16,013
$ 11,066
33.33 %
23.04 %
$ 0.068 /kWh

- Demand Charge

619 kW
472 kW
$ 2,644
$ 2,048
33.89 %
26.25 %
$ 3.11 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

3,210 MMBtu
1,722 MMBtu
$ 22,041
$ 13,114
39.08 %
23.25 %
$ 7.81 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL 4.3220 I $ 80 $ 11,500 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 11,500 -

TOTAL PRODUCTON

- $ 11,500 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 400 $ 9,783 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

123,224 kWh $ 8,113 $ 0.068 /kWh

- Demand Charge

355 kW $ 1,670 $ 3.11 /kW

TOTAL ENERGY

1,263 MMBtu $ 9,783 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 23,750 $ 3,953 6.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

50,868 kWh $ 3,357 $ 0.068 /kWh

- Demand Charge

147 kW $ 596 $ 3.11 /kW

TOTAL ENERGY

521 MMBtu $ 3,953 -
04 view
details
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS 2.7444 N $ 15,950 $ 3,384 4.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

720 MMBtu $ 3,384 $ 0.00 /MMBtu

TOTAL ENERGY

720 MMBtu $ 3,384 -
05 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 I $ 197 $ 1,779 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,100 kWh $ 1,591 $ 0.068 /kWh

- Demand Charge

70 kW $ 188 $ 3.11 /kW

TOTAL ENERGY

247 MMBtu $ 1,779 -
06 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 N $ 230 $ 1,590 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,090 kWh $ 1,590 $ 0.068 /kWh

TOTAL ENERGY

247 MMBtu $ 1,590 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 30 $ 1,263 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,255 kWh $ 1,073 $ 0.068 /kWh

- Demand Charge

47 kW $ 190 $ 3.11 /kW

TOTAL ENERGY

167 MMBtu $ 1,263 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 450 $ 289 1.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,378 kWh $ 289 $ 0.068 /kWh

TOTAL ENERGY

45 MMBtu $ 289 -